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Bell-shaped shell for universal joint and its processing technology

A processing technology, bell shell technology, applied in the field of automotive parts fixtures, can solve the problems of low precision of the spherical raceway of the bell shell, affecting the service life and use effect, and the material has no self-lubricating performance, so as to shorten the processing route, Simple structure, improved wear resistance and self-lubricating performance

Active Publication Date: 2020-09-04
台州浩尔工业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The existing bell-shaped shells for universal joints generally need to drill the small end face hole and tap the small end face hole, and because the product has a groove on the tooth part after the gear hobbing, the purpose of the groove is to install the product. After the car, it plays the role of connecting and fixing with it, and the purpose of drilling and tapping on the small end face is also to play a role of connecting and fixing after loading the car. Therefore, the role of the tooth groove and the drilling and tapping are repeated. As a result, the process route becomes longer and the process cost is increased. On the other hand, the processing time is greatly increased, thereby reducing the processing efficiency; in addition, the existing bell-shaped housings for universal joints are basically fine-turned, so that the existing The accuracy of the spherical raceway of the bell-shaped shell for universal joints is relatively low, so its running accuracy is poor, which affects its service life and use effect. At the same time, the material has no self-lubricating properties, and it is easy to heat up and soften quickly under poor lubrication conditions. , Wear failure, so it is necessary to improve the hardness, strength, lubricity and wear resistance of the material

Method used

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  • Bell-shaped shell for universal joint and its processing technology
  • Bell-shaped shell for universal joint and its processing technology
  • Bell-shaped shell for universal joint and its processing technology

Examples

Experimental program
Comparison scheme
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Embodiment 1

[0038] Figure 1 ~ Figure 3 A specific embodiment of the present invention is shown, a bell housing for a universal joint, comprising a bell section 1, a first cylindrical section 2, a spline section 3 and a second cylindrical section 4, the bell section 1 and The junction of the first cylindrical section 2 is provided with a smooth rounded transition, the junction between the first cylindrical section 2 and the second cylindrical section 4 is provided with a smooth rounded transition, and the material used for the bell-shaped shell includes the following group Parts: Fe: 54%~68%, Cr: 1.5%~1.8%, Ni: 1.4%~1.7%, C: 0.15%~0.21%, Si: ≤0.4%, Mn: 0.5%~0.9%, P: ≤0.025%, S: ≤0.035%, Mo: 0.25% ~ 0.35%, the remaining impurities; the blank of the outer cage is made of Fe, C, Cr, Ni prefabricated mixed matrix while drawing and hot forging Prepared by adding C, Si, Mn, Mo powder.

[0039] The present invention mainly enhances the metal hardness and strength by mixing Cr and Ni in Fe, and...

Embodiment 2

[0046] A processing technology for a bell shell for a universal joint, comprising the following steps:

[0047] Step 1: Carry out bar stock blanking according to the external dimensions of the bell-shaped shell of the universal joint, and the bar stock is a mixed matrix prefabricated by Fe, C, Cr, and Ni;

[0048] Step 2: The bar is drawn and hot-forged with a forging die to produce a bell-shaped shell blank for universal joints, and C, Si, Mn, and Mo powder are added during drawing and hot forging; the drawing and hot forging temperature is controlled at 810 ℃~830℃, while air cooling to room temperature, the hardness reaches HRC55, and the tensile strength reaches 1080MPa;

[0049] Step 3: Clamp the left end of the blank through the chuck, use a CNC lathe to rough the outer diameter and drill a hole at the center of the right end face of the spline section 3;

[0050] Step 4: Turn around and pick the right end of the blank through the chuck, and use the CNC lathe to rough th...

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Abstract

The invention discloses a universal joint bell-shaped shell and a machining process. The shell mainly comprises a bell jar section, a first cylindrical segment, a spline segment and a second cylindrical segment, wherein the joint between the first cylindrical section and the second cylindrical section is provided with a smooth rounded corner transition, the material used by the bell-shaped shellcomprises the following components of, by percentage, 54%-68% of Fe, 1.5%-1.8% of Cr, 1.4%-1.7% of Ni, 0.15%-0.21% of C, less than or equal to 0.4% of Si, 0.5%-0.9% of Mn, less than or equal to 0.025%of P, less than or equal to 0.035% of S, 0.25%-0.35% of Mo, the balance impurities, and a blank of the bell-shaped shell is prepared by adding powder of the C, the Si, the Mn and the Mo during drawing and hot forging on a mixed matrix prefabricated by the Fe, the C, the Cr and the Ni. According to the shell, the structure is simple, the hardness is large, meanwhile, the self-lubricating propertyand the wear resistance are achieved, forming grinding is adopted, so that the machining precision on a spherical surface is greatly improved, the running precision is improved, and the service life of the shell is greatly prolonged through a blank drawing and forging forming technology and heat treatment.

Description

technical field [0001] The invention relates to the technical field of fixtures for automobile parts, in particular to a bell-shaped housing for universal joints and a processing technique. Background technique [0002] The existing bell-shaped shells for universal joints generally need to drill the small end face hole and tap the small end face hole, and because the product has a groove on the tooth part after the gear hobbing, the purpose of the groove is to install the product. After the car, it plays the role of connecting and fixing with it, and the purpose of drilling and tapping on the small end face is also to play a role of connecting and fixing after loading the car. Therefore, the role of the tooth groove and the drilling and tapping are repeated. As a result, the process route becomes longer and the process cost is increased. On the other hand, the processing time is greatly increased, thereby reducing the processing efficiency; in addition, the existing bell-sha...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 曾怀念欧根琴
Owner 台州浩尔工业有限公司
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