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Production process of clean appearance pure cotton and cotton blended knitted fabric

A knitted fabric and production process technology, applied in the field of textile technology, can solve the problems of high requirements for equipment and processing technology, large shrinkage, difficulty in ranking among high-end fabrics, etc., and achieve the improvement of fabric appearance and comprehensive quality, resilience and stiffness. The effect of improving, improving the grade and adding value

Active Publication Date: 2020-05-08
盐城福汇纺织有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the defects of ordinary pure cotton and cotton blended knitted fabrics are also particularly obvious, such as: large shrinkage, not wide enough, more hairiness on the cloth surface, easy to wrinkle, and poor appearance after washing, etc.
As a result, it is difficult to rank among the ranks of high-end fabrics
[0003] At present, pure cotton and cotton blended (including cotton yarn and synthetic fiber interweaving) knitted fabrics are treated by mercerizing technology to change the morphological characteristics of cotton fibers, so that the fabrics have the characteristics of luster, width, and shape retention, but this process is harmful to equipment and The processing technology is high, the capital investment is large, and the cost is high. Although the quality of the fabric has been improved, its market share is not high because of its high market price. To this end, this application proposes a new alkali shrinkage Technology, used for pure cotton and cotton blended knitted fabrics, greatly improved the quality of cotton knitted fabrics, significantly improved cost performance, in line with market demand

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Production process of clean appearance pure cotton and cotton blended knitted fabric
  • Production process of clean appearance pure cotton and cotton blended knitted fabric
  • Production process of clean appearance pure cotton and cotton blended knitted fabric

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Choose 50D / 36F POLYESTER SEMI-DULL DTY S TWIST+30S / 1COMPACT COTTON(REGULAR)+10S / 1 combed cotton, left slanted double garment;

[0034] 1) singeing: the above-mentioned left oblique double-position garment knitted fabric is subjected to singeing treatment through an open-width singeing machine, with double burners on the cloth surface and single burner on the bottom of the cloth, and the machine speed is 50m / min;

[0035] 2) Alkali shrinkage: the cloth after singeing treatment is subjected to alkali shrinkage treatment through an alkali shrinkage machine, caustic soda concentration: 18°Bé; temperature: 20°C, machine speed: 15m / min; alkali shrinkage penetrant: 17g / L; Cloth overfeed: 4%; cloth overfeed: -2%, roll up to the cloth frame, and the liquid content is 95%;

[0036] 3) Stacking: The cloth on the cloth rack is sealed and packaged, and a motor is installed on the shaft end of the cloth rack to rotate and stack, the time is 5 hours, and the rotation speed is 10 rpm; ...

Embodiment 2

[0044] Choose 75D / 72F POLYESTER SEMI-DULL DTY S TWIST+40S / 2 combed cotton+20S / 2 combed cotton, left slanted double garment.

[0045] 1) singeing: the above-mentioned left-slanted double-position garment knitted fabric is subjected to singeing treatment through an open-width singeing machine, with a double burner on the cloth surface and a single burner at the bottom of the cloth, and the machine speed is 60m / min;

[0046] 2) Alkali shrinkage: the cloth after singeing treatment is subjected to alkali shrinkage treatment through alkali shrinkage machine, caustic soda concentration: 18°Bé; temperature: 18°C, machine speed: 15m / min; alkali shrinkage penetrant: 15g / L; Cloth overfeed: 3.8%; cloth overfeed: -2%, roll up to the cloth frame, and the liquid content is 100%.

[0047] 3) Stacking: The cloth on the cloth rack is sealed and packaged, and a motor is installed on the shaft end of the cloth rack to rotate and stack, the time is 6 hours, and the rotation speed is 10 rpm;

[00...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention provides a production process of a clean appearance pure cotton and cotton blended knitted fabric. The production process includes the following operation steps of singeing, alkali shrinking, stacking, dyeing and shaping; specifically, the pure cotton and cotton blended knitted fabric is subjected to singeing by a full width singeing machine with double burners on the cloth cover and a single burner at the fabric bottom; the singed cotton and cotton blended knitted fabric is subjected to alkali shrinkage treatment through an alkali shrinking machine and rolled up to a cloth rack; the fabric on the cloth rack is stacked after sealing packaging; after stacking is ended, the fabric is washed and then subjected to conventional dyeing, and dewatering and drying are carried out after dyeing is completed; and after drying is carried out, the fabric is shaped and made soft, and finally the fabric is discharged from the machine in a shaped mode. Through reasonable improvement ofthe process and parameters, the dye absorption capacity of cotton knitted fabrics is effectively improved, the tightness of the fabric is conducive to achieving low shrinkage rate of a finished product, the fabric cover is less in hairiness and shiny, the resilience and stiffness-smooth are significantly improved, the cost performance is high, and the market demands are met.

Description

technical field [0001] The invention relates to the technical field of textile technology, in particular to a production process for a knitted fabric of pure cotton and cotton blended (including interwoven cotton yarn and synthetic fiber) with a smooth appearance. Background technique [0002] Ordinary pure cotton and cotton blended (including cotton yarn and synthetic fiber interwoven) knitted fabrics have excellent moisture absorption properties, soft touch, and comfortable elasticity, which are favored by people. However, the defects of ordinary pure cotton and cotton blended knitted fabrics are also particularly obvious, such as: too large shrinkage, not wide enough, too much hairiness on the cloth surface, easy to wrinkle, and poor appearance after washing. As a result, it is difficult to enter the ranks of high-end fabrics. [0003] At present, pure cotton and cotton blended (including cotton yarn and synthetic fiber interwoven) knitted fabrics are treated by the merc...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D04B1/14D04B1/16D04B21/00D06B3/10D06B7/00D06B17/02D06C7/02D06C9/02D06C17/00D06P3/60D06P3/85
CPCD04B1/14D04B1/16D04B21/00D06B3/10D06B7/00D06B17/02D06C7/02D06C9/02D06C17/00D06P3/60D06P3/8204D10B2201/02
Inventor 蔡远时畅行军于建明汤景岳
Owner 盐城福汇纺织有限公司
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