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Preparation method of silencing microporous artistic decorative ceramic tile

An artistic and microporous technology, applied in the field of porous ceramic materials, can solve the problems of uneven distribution of pore size and low porosity

Pending Publication Date: 2020-09-08
福建省德化福杰陶瓷有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

For example, Chinese patent 201610632382.9 discloses that by adding biomass fuel during the sintering process, the biomass fuel in the green body is rapidly carbonized in a high-temperature anaerobic and airtight environment during the sintering process, leaving only a small amount of coke, and the volume of the biomass fuel is rapidly occupied. Shrunken and filled with gas generated by biomass carbonization, numerous pores visible to the naked eye can be formed in the green body, but the ceramics prepared by the above method generally have the problems of uneven distribution of pore size and low porosity

Method used

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  • Preparation method of silencing microporous artistic decorative ceramic tile
  • Preparation method of silencing microporous artistic decorative ceramic tile
  • Preparation method of silencing microporous artistic decorative ceramic tile

Examples

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preparation example Construction

[0023] The invention provides a method for preparing sound-absorbing microporous art decorative tiles, comprising the following steps:

[0024] adjusting the pH value after mixing water, acrylamide, bis-methylene acrylamide and a dispersant to obtain a premix;

[0025] mixing the premix liquid, ceramic powder and molding additives to obtain a mixed slurry;

[0026] Mixing the mixed slurry, the initiator and the catalyst to carry out a polymerization reaction to obtain a polymerization product slurry;

[0027] The polymerization product slurry is sequentially injected into a mold, demolded and dried to obtain a green body; the green body is subjected to debinding and sintering to obtain a sound-absorbing microporous art decorative tile.

[0028] In the invention, the pH value is adjusted after mixing water, acrylamide, bis-methylene acrylamide and a dispersant to obtain a premixed liquid.

[0029] In the present invention, the water is preferably pure water.

[0030] In the ...

Embodiment 1

[0085] Mix 2790g of purified water, 810g of acrylamide, 28g of bismethylene acrylamide, and 40g of ammonium citrate 5027, adjust the pH of the solution to 10.5 with ammonia water, and obtain a premix;

[0086] Add the prepared ceramic powder to the premix solution in 3 times, the first time: 9930g, ball mill for 15 minutes; the second time, 4965g ball mill for 15 minutes; add 4965g ball mill for 8 hours, filter to obtain 23610g mixed slurry;

[0087] Pour the mixed slurry into A 1 , B 1 、C 1 In the bucket, add 4g castor oil, 14g silicone defoamer CK-0212, 14g polyethylene glycol (molecular weight 20000), 500g polyethylene glycol (molecular weight 6000), stir at 300r / h for 20min, and wait until no After bubbling, add 9g of ammonium persulfate and 3g of tetramethylethylenediamine each, evacuate, and quickly pour 3 different A 2 , B 2 、C 2 The molded high-hardness plastic PE mold is pressurized to make it solidify naturally;

[0088] Green body A to be solidified 2 , B 2 ...

Embodiment 2

[0097] Mix 2000 g of purified water, 560 g of acrylamide, 20 g of bismethylene acrylamide, and 28 g of ammonium citrate 5027, adjust the pH of the solution to 10.5 with ammonia water, and obtain a premix;

[0098] The addition amount of other raw materials can be added according to the limited ratio; other implementation methods are the same as in Example 1.

[0099] The sound-absorbing microporous artistic decorative tiles prepared in Example 2 were tested, and the data were basically the same as those in Example 2, so details will not be repeated here.

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Abstract

The invention provides a preparation method of a silencing microporous artistic decorative ceramic tile, and belongs to the technical field of porous ceramic materials. The preparation method comprises the steps: mixing water, acrylamide, dimethylene acrylamide and a dispersing agent, and adjusting the pH value to obtain a premixed solution; mixing the premixed solution, ceramic powder and a forming additive to obtain mixed slurry; mixing the mixed slurry, an initiator and a foaming agent for polymerization reaction to obtain polymerization product slurry; sequentially carrying out injection molding, demolding and drying on the polymerization product slurry to obtain a green body; and carrying out glue discharging and sintering on the green body, and thus obtaining the silencing microporous artistic decorative ceramic tile. Data of the embodiment show that the average pore diameter of the prepared silencing microporous artistic decorative ceramic tile is 0.01-2.0 mm, the porosity is 60%, the breaking strength and compressive strength are 990 MPa, the fracture toughness is 5-6 MPa*m<3> / 2, the insulation breaking strength is 18 kV / mm, and the Rockwell hardness is 88 HRA.

Description

technical field [0001] The invention relates to the technical field of porous ceramic materials, in particular to a preparation method of sound-absorbing microporous artistic decorative tiles. Background technique [0002] Traditional microporous sound-absorbing materials are rough and unattractive and are usually used in interlayers. They are not safe, environmentally friendly, and pose a fire hazard. At present, the main preparation method of porous ceramics is to add a foaming agent to the raw materials. The foaming agent generates gas during the firing process. By changing the type, quantity and particle size of the foaming agent, the size and shape of the pores in the ceramics are controlled. For example, Chinese patent 201610632382.9 discloses that by adding biomass fuel during the sintering process, the biomass fuel in the green body is rapidly carbonized in a high-temperature anaerobic and airtight environment during the sintering process, leaving only a small amount...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/10C04B35/634C04B38/06
CPCC04B35/10C04B35/63444C04B38/062C04B2235/483C04B2235/96C04B38/0074C04B38/0051
Inventor 林信浔林福文郑淑桂吴慧强李建民
Owner 福建省德化福杰陶瓷有限公司
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