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Numerical control machine tool accessory production automation equipment data detection system based on Internet of Things

A technology of automation equipment and production equipment, which is applied in the field of detection systems, can solve problems such as increased energy consumption, increased production costs, abnormal equipment shutdown, etc., and achieves the effects of reducing loss, increasing production, and increasing life.

Inactive Publication Date: 2020-10-13
宿州市耶伊勒精密机械有限公司
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the production process of CNC machine tool accessories production equipment, there are problems that the production equipment cannot be adjusted in real time according to the real-time operation information of the production equipment and assigned to the corresponding management personnel for processing, resulting in shortened life of the production equipment and reduced output; and the existing The current production equipment monitoring system lacks a scientific and efficient analysis method for energy consumption of production equipment, so it is difficult to accurately diagnose whether the energy consumption of production equipment is abnormal
Among them, abnormal energy consumption includes some sudden and unpredictable energy consumption abnormalities, such as abnormal energy consumption caused by sudden failure of industrial production equipment, abnormal display of industrial production equipment monitoring data transmission errors, and some slow-occurring abnormalities. However, there are predictable abnormalities, such as the increase in the loss of industrial production equipment, the increase in energy consumption per unit of product production, and the increase in production costs caused by maintaining equipment operation. Abnormal equipment downtime occurs, which affects the normal production of the enterprise

Method used

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  • Numerical control machine tool accessory production automation equipment data detection system based on Internet of Things

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Embodiment Construction

[0053] Such as figure 1 As shown, the data detection system for CNC machine tool accessories production automation equipment based on the Internet of Things includes a camera, a data acquisition module, a Zigbee coordinator, a Zigbee intelligent gateway, a data analysis module, an energy consumption monitoring module, an energy consumption analysis module, a comparison module, Controller, cloud platform, big data reference module and device management module;

[0054] The camera is arranged on the outside of the CNC machine tool production equipment, and is used to record the image information of the CNC machine tool production equipment in real time and transmits the image information to the Zigbee intelligent gateway through the Zigbee wireless network, and the Zigbee intelligent gateway is used to transmit the image information to the data An analysis module, the data analysis module is connected to the Internet, the data analysis module is used to identify the image inform...

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Abstract

The invention discloses a numerical control machine tool accessory production automation equipment data detection system based on the Internet of Things. The system comprises a camera, a data acquisition module, a Zigbee coordinator, a Zigbee intelligent gateway, a data analysis module, an energy consumption monitoring module, an energy consumption analysis module, a comparison module, a controller, a cloud platform, a big data reference module and an equipment management module. Through the camera and the data analysis module, the production equipment can be automatically identified by combining the Internet, then normal operation information required by the production equipment can be automatically obtained through the big data reference module, and then the operation information of theproduction equipment can be adjusted in time through the data acquisition module and the equipment management module. Based on the production equipment energy consumption monitoring data, the production equipment state is analyzed and diagnosed, and the energy consumption abnormity of the production equipment is identified and predicted.

Description

technical field [0001] The invention belongs to the field of detection systems and relates to an Internet of Things technology, in particular to a data detection system for automatic equipment production of CNC machine tool accessories based on the Internet of Things. Background technique [0002] CNC machine tools have become the main production equipment of manufacturing enterprises in my country because of their advantages such as high machining accuracy, high degree of automation, and high productivity. In the face of more and more machine tool processing equipment in the enterprise, how to improve the existing workshop management mode to realize real-time remote monitoring of the operation status of the machine tool processing in the workshop, which will help improve productivity and the utilization rate of enterprise processing equipment, and strengthen the enterprise to process It is of great significance to manage the process and enhance the market competitiveness of...

Claims

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Application Information

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IPC IPC(8): G05B19/4063
CPCG05B19/4063G05B2219/31395
Inventor 崔小波
Owner 宿州市耶伊勒精密机械有限公司
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