Quick-setting adjustable cement-based underwater anti-dispersion ultrafast-hardening grouting material as well as preparation method and application thereof

A grouting material and cement-based technology, which is applied in infrastructure engineering, construction, etc., can solve the problems of difficult cleaning of grouting equipment, lack of underwater anti-dispersion, and dispersal, and achieve easy control of construction applications and underwater Good dispersion resistance and simple preparation method

Active Publication Date: 2020-10-16
RAILWAY ENG RES INST CHINA ACADEMY OF RAILWAY SCI +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This material needs to have the characteristics of underwater dispersion resistance and ultra-fast hardening and high strength. It is easy to cause the grout to harden and block the pipe and block the warehouse during the grouting process. It is difficult to clean the grouting equipment after an abnormality occurs, which will further reduce the available construction time during the skylight period
[0005] In the patent 201110347875.5 published on June 20, 2012, a super early strength grouting material for repairing ballastless track structure of high-speed railway was proposed. The early strength is high, but there is no underwater dispersion resistance, and the slurry is easily washed away by the mud in the cavity during underwater grouting repairs, so it is not suitable for underwater grouting repairs in tunnels where the ballast bed is empty...

Method used

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  • Quick-setting adjustable cement-based underwater anti-dispersion ultrafast-hardening grouting material as well as preparation method and application thereof
  • Quick-setting adjustable cement-based underwater anti-dispersion ultrafast-hardening grouting material as well as preparation method and application thereof

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Embodiment 1

[0052] The present invention will be further described below in conjunction with examples, but the content of the present invention is not limited to the following examples.

[0053] Example 1

[0054] A fast-setting adjustable cement-based underwater anti-dispersion ultra-fast hard grouting material, which is composed of A component and B component, in terms of mass percentage, A component formula: 80% of cementitious material, active admixture 10%, expansion agent 7%, high-performance underwater anti-dispersion agent 2.7%, polycarboxylate high-performance water reducer 0.3%; B component formula: rapid hardening gelling material 80%, active admixture 9.5%, expansion 7%, high-performance underwater anti-dispersion agent 2.7%, polycarboxylate high-performance water reducer 0.3%, sodium gluconate 0.2%, lithium carbonate 0.1%, magnesium aluminum silicate 0.1%, isobutyl triethoxy Silane 0.1%. The cementitious material is ordinary Portland cement with a strength grade of 52.5; th...

Embodiment 2

[0066] A fast-setting and adjustable cement-based underwater anti-dispersion ultra-fast hard grouting material, which is composed of A component and B component. According to the mass percentage, the A component formula: 85% of cementitious material, active admixture 7%, expansion agent 5%, high-performance underwater anti-dispersion agent 2.8%, polycarboxylate high-performance water reducer 0.2%; B component formula: rapid hardening cementitious material 85%, active admixture 6.5%, expansion 5%, high-performance underwater anti-dispersion agent 2.8%, polycarboxylate high-performance water reducer 0.2%, sodium gluconate 0.2%, lithium chloride 0.1%, polyamide wax 0.1%, isobutyl triethoxy Silane 0.1%. The cementitious material is ordinary Portland cement with a strength grade of 52.5; the rapid-hardening cementitious material is a rapid-hardening sulfoaluminate cement with a strength grade of 42.5; the active admixture has a specific surface area≧900m 2 / kg, 28d activity index ...

Embodiment 3

[0072] A fast-setting adjustable cement-based underwater anti-dispersion ultra-fast hard grouting material, which is composed of A component and B component, in terms of mass percentage, A component formula: 90% of cementitious material, active admixture 4%, expansion agent 3%, high-performance underwater anti-dispersion agent 2.9%, polycarboxylate high-performance water reducer 0.1%; B component formula: rapid hardening gelling material 90%, active admixture 3.5%, expansion 3%, high-performance underwater anti-dispersion agent 2.9%, polycarboxylate high-performance water-reducing agent 0.1%, sodium gluconate 0.2%, lithium carbonate 0.1%, magnesium aluminum silicate 0.1%, vinyl triethoxysilane 0.1%. The cementitious material is ordinary Portland cement with a strength grade of 52.5; the rapid-hardening cementitious material is a rapid-hardening sulfoaluminate cement with a strength grade of 52.5; the active admixture has a specific surface area≧900m 2 / kg, 28d activity index ...

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Abstract

The invention provides a quick-setting adjustable cement-based underwater anti-dispersion ultrafast-hardening grouting material as well as a preparation method and application thereof. The quick-setting adjustable cement-based underwater anti-dispersion ultrafast-hardening grouting material comprises a component A and a component B, wherein the component A comprises 80-90% of a cementing material,3-10% of an active admixture, 3-7% of an expanding agent, 2-3% of a high-performance underwater anti-dispersion agent and 0.1-0.3% of a polycarboxylic acid high-performance water reducer; the component B comprises 80%-90% of a quick-hardening cementing material, 4%-10% of an active admixture, 3%-7% of an expanding agent, 2%-3% of a high-performance underwater anti-dispersing agent, 0.1%-0.3% of apolycarboxylic acid high-performance water reducing agent, 0.1%-0.2% of a retarder, 0.1%-0.2% of an early strength agent, 0.1%-0.15% of a thixotropic agent and 0.05%-0.1% of an interface impregnatingagent. The single liquid of the component A and the component B is long in working time, high in setting and hardening speed after being mixed, high in strength and good in underwater dispersion resistance, and the setting time can be adjusted by adjusting the ratio of the component A to the component B.

Description

technical field [0001] The invention belongs to the technical field of preparation of underwater rapid repair grouting material, and in particular relates to a quick-setting and adjustable cement-based underwater anti-dispersion ultra-fast hardening grouting material, a preparation method and an application. Background technique [0002] With the vigorous development of domestic highways, railways, water conservancy and hydropower, rail transit and other fields of engineering construction, more and more tunnels and underground projects will encounter rock cracking and water seepage during operation. Taking the railway tunnel as an example, the smoothness of the line needs to be strictly controlled during its operation to ensure the safety of the driving line. However, due to factors such as complex geological structure, unstable rock structure, groundwater, and driving vibration, railway tunnels are prone to ballast bed settlement during operation, which in turn leads to det...

Claims

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Application Information

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IPC IPC(8): C04B28/06C04B28/16E02D15/04E02D15/06C04B111/70C04B111/74
CPCC04B28/06C04B28/16E02D15/04E02D15/06C04B2111/70C04B2111/74C04B2201/50C04B7/02C04B20/0016C04B24/129C04B22/066C04B24/383C04B24/2652C04B24/2623C04B14/047C04B24/24C04B24/10C04B22/124C04B24/287C04B24/42C04B22/10C04B14/042
Inventor 赵鹏郭小雄马伟斌王志伟付兵先邹文浩马超锋安哲立常凯徐湉源李尧柴金飞牛亚彬许学良
Owner RAILWAY ENG RES INST CHINA ACADEMY OF RAILWAY SCI
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