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Resin composition and dope for film manufacturing by solution casting method

A technology of resin composition and casting method, applied in the direction of instruments, polarizing elements, optical elements, etc., can solve the problems of easy residual alignment, easy to produce differences, etc., and achieve excellent heat resistance, fast volatilization speed, and improved productivity. Effect

Active Publication Date: 2020-10-16
KANEKA CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the melt extrusion method using a T-die, there is a disadvantage that the obtained film tends to have a difference in physical properties between the extrusion direction and the perpendicular direction, and residual alignment tends to occur.

Method used

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  • Resin composition and dope for film manufacturing by solution casting method
  • Resin composition and dope for film manufacturing by solution casting method
  • Resin composition and dope for film manufacturing by solution casting method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0122] (Example 1: Manufacture of methacrylic acid polymer a)

[0123] 200 parts of deionized water and 0.5 parts of disodium hydrogen phosphate as a suspension aid were placed in an 8-liter glass reactor equipped with an H-type stirrer. Then, while stirring at 300rpm, 95 parts of MMA in which 0.3 parts of lauryl peroxide was dissolved, 5 parts of PhMI, and 0.046 parts of 2-ethylhexyl thioglycolate (2-EHTG) as a chain transfer agent were added into the reactor. The formed monomer mixture was heated up to 60°C while nitrogen substitution was carried out in the reactor to initiate polymerization. After reaching 60° C., 0.15 parts of ADEKAPULONIC F-68 (polyoxyethylene-polyoxypropylene block copolymer manufactured by ADEKA Co., Ltd., polyoxyethylene-polyoxypropylene block copolymer) was added as a suspension stabilizer as a suspension stabilizer. Thereafter, after further reacting at 60° C. for 200 minutes, the temperature was raised to 80° C. and stirred for 3 hours to complete ...

Embodiment 2~13

[0126] (Examples 2 to 13: Manufacture of methacrylic acid polymers b to m)

[0127] In the manufacture of the above-mentioned methacrylic polymer a, the type and amount of the monomer and the amount of the chain transfer agent were changed as shown in Table 1, except that the same method as the methacrylic polymer a was used. method to produce methacrylic polymers b to m.

[0128]

[0129]

Embodiment 14

[0130] (Example 14: Manufacture of methacrylic polymer n)

[0131] A predetermined amount of deionized water and 0.1 parts of disodium hydrogen phosphate as a suspending aid were placed in an 8-liter glass reactor equipped with an H-type stirrer. Next, while stirring at 300 rpm, a monomer mixed liquid composed of 90 parts of MMA in which 0.3 part of lauroyl peroxide was dissolved, 10 parts of DCPMA, and 0.01 part of 2-EHTG was added to the reactor. Next, 0.4 parts of ADEKAPULONIC F-68 was added as a suspension stabilizer, and the inside of the reactor was heated up to a predetermined temperature while substituting nitrogen in the reactor to initiate polymerization. After reaching the predetermined temperature and reacting for 120 minutes, the temperature was further increased from the above predetermined temperature and stirred for 3 hours to complete the polymerization. The obtained polymer was washed four times with deionized water three times the amount of the resin, and d...

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Abstract

Provided is a resin composition used in manufacturing a resin film by a solution casting method, the resin composition including a methacrylic polymer which, despite having excellent heat resistance,has a high solvent volatilization rate when the solvent is evaporated from a cast membrane in the solvent casting method. A resin composition for film manufacturing by a solvent casting method, the resin composition including a methacrylic polymer (a), wherein the methacrylic polymer (a) is a copolymer constituted from methyl methacrylate units and one or more types of comonomer units having drying-promoting properties, and the glass transition temperature of the methacrylic polymer (a) is 110 DEG C or higher. The comonomer units having drying-promoting properties are preferably selected fromthe group consisting of N-substituted maleimide-based monomer units, methacrylic acid ester units in which the ester moiety is a C2-8 primary or secondary hydrocarbon group or aromatic hydrocarbon group, methacrylic acid ester units in which the ester moiety is a C7-16 saturated hydrocarbon group having a condensed ring structure, methacrylic acid ester units in which the ester moiety is a straight-chain or branched group including an ether bond, and styrene-based monomer units.

Description

technical field [0001] The present invention relates to a resin composition containing a methacrylic polymer and a liquid thereof, which are used when producing a film by a solution casting method. Background technique [0002] Since methacrylic polymers have excellent transparency, hue, appearance, weather resistance, gloss, and processability, they are industrially excellent polymers widely used in various fields. In particular, films formed from methacrylic polymers exhibit excellent transparency, appearance, and weather resistance, and are used for interior and exterior materials of automobiles, exterior materials of electrical products such as mobile phones and smartphones, beds, windows, interior and exterior walls, and lighting Various uses such as interior and exterior materials for civil engineering and construction such as interior and road signs. In recent years, methacrylic polymers exhibit their excellent optical properties and are also used in optical componen...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L33/12C08F220/14C08J5/18C08L51/00G02B5/30
CPCC08F220/14C08J5/18C08J2333/10G02B1/14C08F220/40C08F220/1802C08F220/1804C08F220/1808C08F220/1806C08F220/1807C08F220/281C08F212/08C08F220/1811C08J2333/12C08J2451/00C08L33/12C08L51/00C08L2203/16C08L2207/53
Inventor 北山史延上村拓也
Owner KANEKA CORP