Method for forming molten pool through side-blown smelting furnace in thermal state

A smelting furnace and molten pool making technology, applied in electric furnaces, crucible furnaces, rotary drum furnaces, etc., can solve the problems of large power consumption and electrodes, long material melting time, long molten pool making time, etc., to increase the reaction intensity. , The production and installation are simple and fast, and the effect of reducing energy consumption

Inactive Publication Date: 2020-11-17
CHINA ENFI ENGINEERING CORPORATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, there are three commonly used methods for starting the molten pool of the side-blowing smelting furnace: (1) The blast furnace molten pool method, which uses solid materials to form a material column in the furnace and blows air from the primary tuyere. This method is easy to react during the reaction process. Excessive carbon monoxide is produced, causing an explosion, and it takes a long time to build the molten pool and consumes a large amount of coke; (2) After melting the material in an electric furnace, transfer the melt to the side blowing furnace with a ladle to form a molten pool. This method requires an electric furnace and consumes A large amount of electric energy and electrodes, and the amount of molten material supplied is limited; (3) high-temperature melting method, which uses high-temperature melting materials burned by fuel until the liquid level of the molten pool is immersed in the primary tuyere of the side-blowing furnace. The disadvantage is that the fuel consumption is large, Material melting time is long

Method used

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  • Method for forming molten pool through side-blown smelting furnace in thermal state

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Baking the side-blowing smelting furnace according to the set baking curve. After the baking is completed, the temperature in the side-blowing smelting furnace is 1200°C;

[0041] Add 100t of copper matte into the side-blowing smelting furnace through the feeding system as the smelting bottom material, bolt the primary tuyeres on both sides of the side-blowing smelting furnace body, insert 3 burners from 3 feeding ports, and use natural gas as the fuel for the burners , the total natural gas flow rate is 800Nm 3 / h, use high temperature to melt and smelt the bottom material to form an initial molten pool, and the liquid level height of the initial molten pool is 500mm;

[0042] Make the spray gun in advance, remove the burner after the initial molten pool is formed, install a spray gun, insert it into the side-blowing smelting furnace from the feeding port, and add smelting raw materials into the side-blowing smelting furnace through the feeding system, including copper...

Embodiment 2

[0044] Baking the side-blowing smelting furnace according to the set baking curve. After the baking is completed, the temperature in the side-blowing smelting furnace is 1200°C;

[0045] Add 110t of copper matte into the side-blowing smelting furnace through the feeding system as the smelting bottom material, bolt the primary tuyeres on both sides of the side-blowing smelting furnace body, insert 3 burners from the 3 feeding ports, and use natural gas as the fuel for the burners , the total natural gas flow rate is 850Nm 3 / h, use high temperature to melt and smelt the bottom material to form an initial molten pool, and the liquid level height of the initial molten pool is 550mm;

[0046] Make the spray gun in advance, remove the burner after the initial molten pool is formed, install 2 spray guns, insert them into the side-blowing smelting furnace from the feeding port, and add smelting raw materials into the side-blowing smelting furnace through the feeding system, including...

Embodiment 3

[0048] Baking the side-blowing smelting furnace according to the set baking curve, after finishing the baking, the temperature inside the side-blowing smelting furnace is 1200°C;

[0049] Add 120t of copper matte into the side-blowing smelting furnace through the feeding system as the smelting bottom material, bolt the primary tuyeres on both sides of the side-blowing smelting furnace body, insert 3 burners from 3 feeding ports, and use heavy oil as the fuel for the burners , the total heavy oil flow rate is 500kg / h, and the base material is melted and smelted at high temperature to form an initial molten pool, and the liquid level height of the initial molten pool is 600mm;

[0050] Make the spray gun in advance, remove the burner after the initial molten pool is formed, install 2 spray guns, insert them into the side-blowing smelting furnace from the feeding port, and add smelting raw materials into the side-blowing smelting furnace through the feeding system, including coppe...

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Abstract

The invention provides a method for forming a molten pool through a side-blown smelting furnace in a thermal state. The method comprises the steps that the side-blown smelting furnace is dried according to a set furnace drying curve; a smelting backing material is added into the side-blown smelting furnace with furnace drying completed, a primary air opening of the side-blown smelting furnace is closed, and a combustor is inserted into the side-blown smelting furnace to melt the smelting backing material so as to form an initial molten pool; and smelting raw materials are continuously added into the initial molten pool, oxygen-enriched air is sprayed into the side-blown smelting furnace through a spray gun inserted into the position below the liquid level in the side-blown smelting furnace, the smelting raw materials are continuously molten to form a molten pool, and after the liquid level of the molten pool is higher than the primary air opening, the primary air opening is opened fornormal production. According to the method, the molten pool can be quickly and safely formed, the production efficiency is improved, the blow-in time is shortened, smelting reaction heat is fully utilized, and fuel consumption is reduced.

Description

technical field [0001] The invention belongs to the technical field of non-ferrous metal metallurgy, in particular, the invention relates to a method for creating a melting pool in a hot state of a side-blown smelting furnace. Background technique [0002] Side-blowing smelting is a molten pool smelting process, and its core process equipment is a side-blowing smelting furnace. Materials such as copper concentrate or solid waste are continuously fed into the furnace through the feeding system from the feeding port on the roof of the side-blown smelting furnace, and oxygen-enriched air is blown into the slag layer in the furnace from the primary tuyeres on both sides of the furnace body, and the materials are strongly stirred. Rapid melting and complete chemical reaction in the molten pool. The side-blowing smelting furnace needs the liquid surface of the molten pool to be submerged in the tuyere once before the wind can be blown and the normal production can be carried out....

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B15/00
CPCC22B15/003
Inventor 王健龙刘恺陆金忠李晓霞李海春李建辉孙晓峰
Owner CHINA ENFI ENGINEERING CORPORATION
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