Treatment method of MDI production tail gas

A treatment method and tail gas technology are applied in the field of MDI production tail gas treatment, which can solve the problems of difficult waste liquid treatment, no comprehensive recovery and utilization method of chlorobenzene, condensation of light components, etc., so as to solve waste waste and environmental pollution. , Extend stable operation time, maximize the effect of resource utilization

Active Publication Date: 2020-12-04
WANHUA CHEM GRP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the condenser medium in the prior art is usually warm water at 30°C. Since the boiling points of MDI and PI decrease with the decrease of pressure, in the high vacuum environment inside the rectification tower, the condensation temperature of 30°C cannot make all the light components When all the components are condensed, it can only cool most of the MDI and a very small amount of PI, and the residual MDI and PI in the exhaust gas will still have a great impact on the vacuum unit, causing the unit to frequently block and lock.
In addition, chlorobenzene containing MDI and PI will form chlorobenzene waste liquid after condensation at the outlet of the vacuum unit, which is difficult to treat as waste liquid. At present, there is no comprehensive recovery and utilization method for MDI, PI, and chlorobenzene in the tail gas.

Method used

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  • Treatment method of MDI production tail gas
  • Treatment method of MDI production tail gas
  • Treatment method of MDI production tail gas

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] A method for treating tail gas of an isocyanate vacuum system, the specific steps are:

[0049] (1) Carry out compositional analysis to a tower top vacuum tail gas in the thick MDI separation process, the result is as shown in table 1:

[0050] Table 1. Analysis of tail gas composition before cryogenic treatment

[0051] Exhaust components content / % chlorobenzene 44.3 MDI 2.5 P.I. 5.1 HCl 0.1 Air 48

[0052] (2) According to the method provided by the present invention, the exhaust gas first passes through the first-stage cryogenic heat exchanger before entering the unit, and the temperature is set at 10°C. After the pressure drop of the cryocooler is too high, switch the spare cryocooler, and switch the warm water chemical material to the replaced cryocooler at the same time, and analyze the material after the chemical material by gas chromatography. The material composition is shown in Table 2:

[0053] Table 2. Composit...

Embodiment 2

[0075] A method for treating tail gas of an isocyanate vacuum system, the specific steps are:

[0076] (1) Carry out compositional analysis to a tower top vacuum tail gas in the thick MDI separation process, the result is as shown in table 8:

[0077] Table 8. Analysis of tail gas composition before cryogenic treatment

[0078] Exhaust components content / % chlorobenzene 36.4 MDI 2.3 P.I. 6.2 HCl 0.1 Air 55

[0079] (2) According to the method provided by the present invention, the exhaust gas first passes through the first-stage cryogenic heat exchanger before entering the unit, and the temperature is set at 15°C. After the pressure drop of the cryocooler is too high, switch the spare cryocooler, and switch the warm water chemical material to the replaced cryocooler at the same time, and analyze the material after the chemical material by gas chromatography. The material composition is as shown in Table 9:

[0080] Table 9. Compo...

Embodiment 3

[0100] A method for treating tail gas of an isocyanate vacuum system, the specific steps are:

[0101] (1) Carry out compositional analysis to a tower top vacuum tail gas in the thick MDI separation process, the result is as shown in table 15:

[0102] Table 15. Analysis of tail gas composition before cryogenic treatment

[0103] Exhaust components content / % chlorobenzene 45.9 MDI 3.2 P.I. 5.8 HCl 0.1 Air 45

[0104] (2) According to the method provided by the present invention, the exhaust gas first passes through the first-stage cryogenic heat exchanger before entering the unit, and the temperature is set at 5°C. After the pressure drop of the cryocooler is too high, switch the spare cryocooler, and switch the warm water chemical material to the replaced cryocooler at the same time, and analyze the material after the chemical material by gas chromatography. The material composition is shown in Table 16:

[0105] Table 16. Compo...

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Abstract

The invention provides a treatment method of MDI production tail gas. The method specifically comprises the following steps: condensingof MDI production tail gas in a rectifying tower through a two-stage cryogenic heat exchanger before the MDI production tail gas enters a vacuum unit is carried out; wherein the condensation temperature in a first-stage cryogenic heat exchanger is 0 to 15 DEG C, and the first-stage cryogenic heat exchanger is used for cooling most MDI into solid; and the condensation temperature in a second-stage cryogenic heat exchanger is -45 to -25 DEG C, and the second-stage cryogenic heat exchanger is used for cooling most PI and a part of chlorobenzene into solids. After cryogenic treatment, the content of MDI, PI and other light components in the tail gas can be reduced to an acceptable range for normal operation of a vacuum unit, and MDI with very high purity can be recovered after first-stage cryogenic treatment and is directly doped into an isocyanate product.In addition, PI and chlorobenzene can be reused in the front-stage MDI preparation process after being treated, resource comprehensive utilization maximization is achieved, and three wastes are prevented from being generated to pollute the environment.

Description

technical field [0001] The invention relates to a method for treating tail gas, in particular to a method for treating tail gas produced by MDI. Background technique [0002] At present, the MDI (diphenylmethane diisocyanate) production process mainly adopts phosgenation reaction. First, polyamine (DAM) is generated through condensation reaction of aniline and formaldehyde under the action of an acid catalyst. Then, DAM is reacted with phosgene in a solvent. The reaction generates crude MDI. At the same time, the crude MDI is prepared by rectification to obtain pure MDI and polymerized MDI. Finally, pure MDI is obtained according to a certain recovery ratio to obtain different MDI isomers (including 4,4'-MDI, 2, 4'-MDI and 2,2'-MDI and their mixture). The MDI reaction mechanism in the industrial production process can be expressed as follows: [0003] Step 1: Salt Formation Reaction [0004] Aniline + hydrochloric acid → aniline hydrochloride [0005] The second step: co...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D5/00B01D53/00C07C263/20C07C265/14C07C269/02C07C271/02C07C209/00C07C211/46
CPCB01D53/002C07C263/20C07C269/02C07C209/00C07C265/14C07C271/02C07C211/46
Inventor 乔林张宏民张宏科吴雪峰王会会赵祥晴
Owner WANHUA CHEM GRP CO LTD
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