Novel antioxidant high-conductivity electric vehicle wire harness and preparation method thereof

An electric vehicle, anti-oxidation technology, applied in vehicle components, circuits or fluid pipelines, transportation and packaging, etc., can solve the problems of reduced service life of electric vehicles, oxidation of terminals, and a large number of waste materials, and achieve performance improvement and enhancement. Electrical conductivity and the effect of improving mechanical properties

Inactive Publication Date: 2021-02-02
无锡光美新能源科技有限公司
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] There are many faults in the use of electric vehicles, which lead to a reduction in the service life of electric vehicles, a large amount of waste materials, pollution of the environment, and waste of resources
For example, when an electric vehicle suddenly loses power and cannot drive, it may be due to a fault in a certain wiring harness of the electric vehicle, and there may be a situation where the terminal is oxidized and loses conductivity. In order to solve this type of problem, It is necessary to find a terminal with high conductivity and oxidation resistance from the source of the terminal preparation material

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Preparation of copper wire: Mix copper powder and hafnium powder, wherein the copper powder content is 99.8%, ball mill the mixture with a ball mill, and at the same time use a press to extrude into a wire, the pressure is set at 800MPa, and finally sintered at 800°C , followed by annealing and drawing into wires to finally prepare copper wires with a diameter of 2 mm.

[0028] Preparation method of terminal:

[0029] S1: acrylonitrile-styrene copolymer, B 2 o 3 , with Al 2 o 3 , SiO 2 mixing to form a precoat;

[0030] S2: select copper material, wherein the copper content is 99.8%;

[0031] S3: coating the pre-paint obtained in step S1 on the surface layer of the copper material described in S2 to obtain a protective film with a film thickness of 0.2 mm;

[0032] S4: heating the copper material coated with the protective film obtained in step S3 under the condition of 400° C., and finally carrying out hot extrusion and shaping to obtain the terminal.

[0033] ...

Embodiment 2

[0036] Preparation of copper wire: Mix copper powder and hafnium powder, wherein the copper powder content is 99.9%, ball mill the mixture with a ball mill, and at the same time use a press to extrude into a wire, the pressure is set at 850MPa, and finally sintered at 650°C , followed by annealing and wire drawing, and finally a copper wire with a diameter of 4 mm was prepared.

[0037] Preparation method of terminal:

[0038] S1: acrylonitrile-styrene copolymer, B 2 o 3 , with Al 2 o 3 , SiO 2 mixing to form a precoat;

[0039] S2: Select copper material, wherein the copper content is 99.8%;

[0040] S3: coating the pre-paint obtained in step S1 on the surface layer of the copper material described in S2 to obtain a protective film with a film thickness of 0.5 mm;

[0041] S4: heating the copper material coated with the protective film obtained in step S3 under the condition of 600° C., and finally carrying out hot extrusion and shaping to obtain the terminal.

[0042...

Embodiment 3

[0045] Preparation of copper wire: Mix copper powder and hafnium powder, wherein the copper powder content is 99.9%, ball mill the mixture with a ball mill, and at the same time use a press to extrude into a wire, the pressure is set at 900MPa, and finally sintered at 1000°C , followed by annealing and wire drawing, and finally a copper wire with a diameter of 4 mm was prepared.

[0046] Preparation method of terminal:

[0047] S1: acrylonitrile-styrene copolymer, B 2 o 3 , with Al 2 o 3 , SiO 2 mixing to form a precoat;

[0048] S2: Select copper material, wherein the copper content is 99.8%;

[0049] S3: coating the pre-paint obtained in step S1 on the surface layer of the copper material described in S2 to obtain a protective film with a film thickness of 0.1 mm;

[0050] S4: heating the copper material coated with the protective film obtained in step S3 under the condition of 500° C., and finally carrying out hot extrusion and shaping to obtain the terminal.

[005...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Diameteraaaaaaaaaa
Diameteraaaaaaaaaa
Login to view more

Abstract

The invention belongs to the field of wire harness materials of electric vehicles, and provides a novel antioxidant high-conductivity electric vehicle wire harness and a preparation method thereof. The wire harness comprises a copper wire, a connecting terminal and a wire pipe. Wherein the copper wire is made of a copper alloy composite material; wherein the terminal is prepared from a copper-based metal material, and the wire tube comprises a PVP composite wire protection tube. The wire harness is specifically prepared by the following method: wrapping a copper wire with a PVP composite wireprotection tube, and then welding the copper wire in a terminal by using a welding technology, so that the copper wire is connected with the terminal, and finally, the electric vehicle wire harness isobtained. The raw materials are simple, and the prepared wire harness is good in conductivity, high in oxidation resistance and stable in performance.

Description

technical field [0001] The invention belongs to the field of wire harness materials for electric vehicles, and in particular relates to a novel anti-oxidation and high-conductivity electric vehicle wire harness and a preparation method thereof. Background technique [0002] The electric vehicle cable belongs to the core component of the entire electric vehicle, which is equivalent to the blood vessel of an electric vehicle. Through these electric beams, the power of the battery is output to the motor, control system, lighting system, and auxiliary system, so as to drive the electric vehicle forward and backward. Purpose. The carrier of the entire electric vehicle line is the electric vehicle wiring harness. [0003] Among them, the electric vehicle wiring harness includes the main wiring harness and the branch wiring harness, which can be classified according to the system configuration of the electric vehicle. The main wiring harness is divided into battery power supply s...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B60R16/02C22C9/00C22C9/01C22C1/04
CPCB60R16/0207C22C9/00C22C9/01C22C1/0425
Inventor 芮基清
Owner 无锡光美新能源科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap