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A method for preparing airgel fiber mat by secondary compounding

A fiber mat and aerogel technology, applied in the directions of carbon fiber, fiber treatment, fiber type, etc., can solve the problems of high cost, complex process, long cycle, etc., and achieve the effects of low cost, excellent performance and simple preparation process

Active Publication Date: 2022-04-29
HUADIAN ZHENGZHOU MECHANICAL DESIGN INST +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, airgel fiber mat products mainly adopt the method of in-situ compounding. For example, in the preparation process of airgel fiber mat disclosed in patent CN105906298A, the airgel precursor needs to go through sol-gel reaction, solution graded replacement, surface Complex steps such as modification, atmospheric pressure drying or supercritical drying generate airgel in situ inside the fiber mat, which has the disadvantages of complex process, long cycle and high cost.
In order to overcome the defects of the in-situ synthesis method, people try to prepare airgel fiber mats by secondary compounding (such as CN 107604634 A, CN 106757781A, CN 107574657 A and other patents). In the preparation method, airgel powder solutions with different particle sizes and fiber mats are mainly compounded by direct soaking, spraying, coating, etc. to obtain airgel fiber mats. These methods have simple processes and require simple equipment. It greatly reduces the production cost, and it is difficult to ensure that the airgel particles are completely filled inside the fiber mat, especially when the fiber mat is thicker, it is more difficult to fill and compound, so it is only suitable for the production of airgel ultra-thin fiber mat

Method used

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Examples

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preparation example Construction

[0022] A secondary composite preparation method for an airgel fiber felt, comprising the following steps:

[0023] (1) Add the airgel powder into the mixed solution of dispersing solvent and surfactant, so that the airgel particles are evenly dispersed to form airgel slurries with different particle sizes;

[0024] (2) Fiber mat pretreatment: first remove the surface treatment agent of the fiber mat by heat treatment, and then use silane coupling agent to hydrophobically modify the surface;

[0025] (3) Fiber mat pre-encapsulation: remove one side of the fiber mat after the above pretreatment, and encapsulate the other sides, so that the airgel slurry cannot enter and exit the inner aperture of the fiber mat through the side of the package;

[0026] (4) Graded filling: place the pre-packaged fiber mat in the vacuum infusion device, draw the vacuum, and then add airgel slurry with a particle size of 80~100um to the vacuum infusion device through the infusion port, so that the f...

Embodiment 1

[0040] A secondary composite preparation method of an airgel fiber felt comprises the following steps:

[0041] (1) Preparation of airgel slurry: add 286.2g cyclohexane and 2.4g dodeca In the mixed solution of sodium alkylbenzene sulfonate, mechanically stir for 50 minutes at a stirring rate of 1200 rpm, and then ultrasonically disperse for 20 minutes at an ultrasonic frequency of 40kHz and an ultrasonic power of 240w; to obtain 1~10nm, 1~10um and 80~ 100um silica airgel slurry with different particle sizes.

[0042] (2) Fiber mat pretreatment: first heat-treat the glass fiber mat with a length, width, and thickness of 120mm×60mm×30mm in a muffle furnace at 120°C for 45min, and then soak it in ethanol with a mass fraction of 5% methyltriethoxysilane The surface was hydrophobically modified in the solution for 10 min, and then dried at 60 °C. One of the two planes formed by the length and width of the fiber mat is the bottom and the other is the top.

[0043] (3) Pre-encapsu...

Embodiment 2

[0048] A secondary composite preparation method of an airgel fiber felt comprises the following steps:

[0049] (1) Preparation of airgel slurry: add 12g of silica airgel powder with particle sizes of 1~10nm, 1~10um and 80~100um to mix with 300g ethanol and 1.5g stearic acid In the solution, first mechanically stir for 50min at a stirring rate of 1000rpm, then ultrasonically disperse for 20min at an ultrasonic frequency of 40kHz and an ultrasonic power of 240w; to obtain silica with different particle sizes of 1~10nm, 1~10um and 80~100um Airgel paste.

[0050] (2) Fiber mat pretreatment: first heat-treat a glass fiber mat with a length, width, and thickness of 120mm×60mm×50mm in a muffle furnace at 120°C for 45min, and then soak it in 5% perfluorooctyltrimethoxysilane The surface was hydrophobically modified in ethanol solution for 15 min, and then dried at 60 °C. One of the two planes formed by the length and width of the fiber mat is the bottom and the other is the top

...

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Abstract

The invention provides a method for preparing an airgel fiber mat through secondary compounding. First, the surface treatment agent of the fiber mat is removed by heat treatment, and then the surface is hydrophobically modified by using a silane coupling agent; the above pretreated fiber mat is Except for one side, the other sides are encapsulated, and the airgel slurry cannot enter and exit the inner aperture of the fiber mat through the side of the package; the airgel slurry made of airgel powder is filled into the packaged surface by vacuum infusion. In the fiber mat, the unencapsulated surface of the fiber mat is finally encapsulated so that the airgel slurry cannot pass into and out of the inner pores of the fiber mat. The preparation process of the method of the present application is relatively simple, does not require expensive production equipment, and the cost is low, and the performance of the prepared airgel fiber mat can be comparable to the in-situ synthesis method; to ensure that the airgel particles are fully filled inside the fiber mat , the surrounding resin encapsulation can prevent the airgel powder from falling off, and the obtained airgel fiber mat has excellent performance.

Description

technical field [0001] The invention belongs to the technical field of airgel functional materials, and in particular relates to a method for preparing an airgel fiber mat through secondary compounding. Background technique [0002] Aerogel has the characteristics of extremely low density, high specific surface area, and high porosity. It is considered to be the best porous material for thermal insulation. However, the low strength of pure aerogel limits its application. Therefore, fiber-reinforced materials are usually used to strengthen aerogels to form airgel fiber mats to overcome the problem of poor aerogel strength and meet the requirements of use. [0003] At present, airgel fiber mat products mainly adopt the method of in-situ compounding. For example, in the preparation process of airgel fiber mat disclosed in patent CN105906298A, the airgel precursor needs to go through sol-gel reaction, solution graded replacement, surface Complex steps such as modification, atmo...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06M11/79D06M13/513D06M15/55D06M15/643D06M11/46D06M11/45D06M15/41D06M11/74D06M15/59D06M101/40D06M101/30
CPCD06M11/79D06M13/513D06M15/55D06M15/643D06M11/46D06M11/45D06M15/41D06M11/74D06M15/59D06M2101/40D06M2101/30
Inventor 张金柱刘亚伟王剑利何惊华郭国红苏勋家龙昌贾天翔刘猛关秀红
Owner HUADIAN ZHENGZHOU MECHANICAL DESIGN INST