Check patentability & draft patents in minutes with Patsnap Eureka AI!

A high-strength and tough die-casting sand core and its preparation method and molding process of die-casting parts

A high-strength, casting sand technology, applied in the direction of casting molding equipment, casting molds, casting mold components, etc., can solve the problems of falling blocks, sand falling, etc., and achieve improved resistance to addition, excellent high tensile strength, and improved strength and toughness Effect

Active Publication Date: 2022-05-13
XIAMEN JIAJIADA MACHINERY
View PDF17 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In the molding process of die-casting parts, in order to avoid the strength problem of the resin sand core caused by the erosion of the resin sand core in the high-temperature and high-pressure environment, resulting in sand loss and block loss and affecting the quality of the die-casting parts, this application provides a high-strength, tough and easy-to-clean die-casting sand Core and its preparation method and molding process of die casting

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A high-strength and tough die-casting sand core and its preparation method and molding process of die-casting parts
  • A high-strength and tough die-casting sand core and its preparation method and molding process of die-casting parts

Examples

Experimental program
Comparison scheme
Effect test

preparation example 1

[0044] A high-strength and tough die-casting sand core is prepared through the following steps:

[0045] S1, the preparation of coating;

[0046] Add water into the mixing tank, then weigh 3Kg of glass fiber, 1Kg of pottery clay, 5Kg of alumina, 26Kg of sodium silicate and 3Kg of titanium dioxide, add them into the mixing tank, add water to 100L, and then stir for 50 minutes to obtain the coating;

[0047] S2, the preparation of molding resin sand core;

[0048] S21. Weigh 100Kg of quartz sand, 3Kg of furan resin and 2Kg of p-toluenesulfonic acid aqueous solution, add them in turn to the wheel-type sand mixer and mix evenly, then produce sand, and put them in a container for use;

[0049] S22, using manual core making, baking in an oven at a temperature of 170°C for 40 minutes to obtain a molded resin sand core;

[0050] S3. Preparation of high-strength and tough die-casting sand cores;

[0051] Apply the paint in step S1 evenly on the outer peripheral wall of the molded re...

preparation example 2

[0053] A high-strength and tough die-casting sand core is prepared through the following steps:

[0054] S1, the preparation of coating;

[0055]Add water into the mixing tank, then weigh 4Kg of glass fiber, 1.5Kg of pottery clay, 6Kg of alumina, 32Kg of sodium silicate and 4Kg of titanium dioxide, add them to the mixing tank, add water to 100L, and then stir for 50 minutes to obtain the coating;

[0056] S2, the preparation of molding resin sand core;

[0057] S21. Weigh 100Kg of quartz sand, 4.5Kg of liquid phenolic resin and 5Kg of benzenesulfonic acid aqueous solution, add them in turn to the wheel type sand mixer and mix evenly, then sand out and put them in a container for use;

[0058] S22, using manual core making, baking in an oven at a temperature of 170°C for 40 minutes to obtain a molded resin sand core;

[0059] S3. Preparation of high-strength and tough die-casting sand cores;

[0060] Apply the paint in step S1 evenly on the outer peripheral wall of the molde...

preparation example 3

[0062] A high-strength and tough die-casting sand core is prepared through the following steps:

[0063] S1, the preparation of coating;

[0064] Add water into the mixing tank, then weigh 5Kg of glass fiber, 2Kg of clay, 7Kg of alumina, 38Kg of sodium silicate and 5Kg of titanium dioxide, add them into the mixing tank, add water to 100L, and then stir for 50-80min to obtain the coating;

[0065] S2, the preparation of molding resin sand core;

[0066] S21. Weigh 100Kg of quartz sand, 6Kg of Pep-Set phenolic resin and 8Kg of NH4Cl aqueous solution, add them in turn to the roller sand mixer and mix evenly, then produce sand, and put them in a container for use;

[0067] S22, using manual core making, baking in an oven at a temperature of 170°C for 40 minutes to obtain a molded resin sand core;

[0068] S3. Preparation of high-strength and tough die-casting sand cores;

[0069] Apply the paint in step S1 evenly on the outer peripheral wall of the molded resin sand core, the c...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
Login to View More

Abstract

The application relates to the field of die-casting technology, and specifically discloses a high-strength and tough die-casting sand core, a preparation method thereof, and a molding process of a die-casting part. High-strength die-castable sand core molding resin sand core and protective layer, the protective layer is evenly coated on the outer wall of the molding resin sand core; the protective layer includes the following components in parts by weight: 3-5 parts of class I synthetic fiber; 1-part of pottery clay 2 parts; 5-7 parts of aluminum oxide; 26-38 parts of adhesive; 3-5 parts of titanium dioxide; Alumina powder, sodium silicate and titanium dioxide are stirred for 50-80 minutes to obtain a coating; 1.2. Preparation of molded resin sand core: mix quartz sand, liquid casting resin and curing agent evenly, and add core box to make core manually; 1.3 1. Apply paint evenly on the outer peripheral wall of the molded resin sand core, and bake at 130-150°C for 180-300min to obtain a high-strength and tough die-casting sand core. The high-strength and tough die-casting sand core of the present application has the advantage of solving the problem that the die-casting part cannot be formed by placing a sand core.

Description

technical field [0001] The application relates to the technical field of die-casting, more specifically, it relates to a high-strength and tough die-casting sand core, a preparation method thereof, and a molding process of die-casting parts. Background technique [0002] Metal die-casting is the process of filling molten metal into the cavity of a die-casting model at a high speed under high pressure, and solidifying the molten metal under high pressure to form a metal die-casting. One of the most efficient. With the development of metal die-casting, metal die-casting technology, plastic injection molding, and metal plate stamping are listed as three major molding systems. The salient feature of metal die-casting is that it can form non-ferrous metal structural parts with complex shapes and thin walls. It is a high-efficiency, high-precision, high-interchangeability, and low-consumption precision parts forming technology. [0003] At present, for die-casting parts with und...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B22D17/22B22C3/00
CPCB22D17/22B22C3/00
Inventor 尤炳麟汤鑫超
Owner XIAMEN JIAJIADA MACHINERY
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More