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Manufacturing method of super-long plate based on explosive welding and obtained super-long plate

A technology of explosive welding and manufacturing method, which is applied in the field of material processing and can solve the problems of difficult to ensure accurate quality control, high rolling pressure, and difficult to process.

Active Publication Date: 2021-06-11
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the development of today's society, due to the simple shape of the plate, the amount used in the development of the national economy is large. The plate products produced by conventional manufacturing technology have a flat shape, a large aspect ratio and a large specific surface area, so the rolling pressure in production is very high. , up to millions to tens of millions of newtons, the rolling mill equipment is complex and huge, and it becomes very difficult and complicated to produce large-tonnage super-long plates and control the surface quality
The traditional single large tonnage plate ingot is difficult to process in production, the efficiency is low, and the equipment requirements are high, the product performance level is low, and the quality control is difficult to guarantee accurately

Method used

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  • Manufacturing method of super-long plate based on explosive welding and obtained super-long plate
  • Manufacturing method of super-long plate based on explosive welding and obtained super-long plate
  • Manufacturing method of super-long plate based on explosive welding and obtained super-long plate

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Copper alloy, cold deformation 60%, recrystallization temperature 850°C

[0036] Copper alloy is used as the base metal alloy for manufacturing composite plates. The thickness of the flying plate and the base plate are 5mm and 15mm respectively. The copper alloy is processed to the corresponding thickness according to the plate size specification, and the surface of the alloy is cleaned. See figure 1 (b), figure 1 (b) is the microstructure of the alloy matrix. The alloy matrix structure is mainly α solid solution, the grain size is from tens to hundreds of microns, the compactness is good, and there are no defects such as pores and impurities. It can be used as the base metal alloy for explosive welding for the next step process.

[0037] Based on the explosive welding theory and empirical formula, and combined with the relevant constants of copper alloy materials, the explosive welding window of copper alloy is calculated, and the explosive welding parameters are dete...

Embodiment 2

[0042] Copper alloy, cold deformation 70%, recrystallization temperature 900°C

[0043] Copper alloy is used as the base metal alloy for the manufacture of composite plates, the thickness of the fly plate and the base plate are 5mm and 15mm respectively, the copper alloy is processed to the corresponding thickness according to the plate size specification, and the surface of the alloy is cleaned;

[0044] Based on the explosive welding theory and empirical formula, and combined with the relevant constants of copper alloy materials, the explosive welding window of copper alloy is calculated, and the explosive welding parameters are determined. 2300m / s, conduct explosive welding experiments, and manufacture pre-finished copper alloy composite plates with a certain length.

[0045] The pre-finished copper alloy composite plate is subjected to cold deformation treatment, and the total downforce of cold rolling is 70%, to obtain a composite plate with a total thickness of 6 mm. Th...

Embodiment 3

[0048] Copper alloy, cold deformation 60%, recrystallization temperature 950°C

[0049] The copper alloy is used as the base material alloy for the manufacture of the composite plate. The thickness of the fly plate and the base plate are 5mm and 15mm respectively. The copper alloy is processed to the corresponding thickness according to the plate size specification, and the surface of the alloy is cleaned. Based on the explosive welding theory and empirical formula, combined with the relevant constants of copper alloy materials, the explosive welding window of copper alloy is calculated, and the explosive welding parameters are used. 2300m / s, conduct explosive welding experiments, and manufacture pre-finished copper alloy composite plates with a certain length.

[0050] The pre-finished copper alloy composite plate is subjected to cold deformation treatment, and the total downforce of cold rolling is 60%, so as to obtain a composite plate with a total thickness of 8mm. The co...

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Abstract

The invention discloses a manufacturing method of a super-long plate based on explosive welding and the obtained super-long plate, and belongs to the field of material processing. According to the manufacturing method of the super-long plate based on explosive welding, a flying plate and a base plate are manufactured through base metal alloy, then the flying plate and the base plate are compounded into a composite plate pre-finished product through an explosive welding method, and then deformation machining and recrystallization treatment are conducted on the composite pre-finished product, so that a composite plate becomes a seamless integrated large-size plate; and the operations above are repeated until a super-long composite plate with the preset length is obtained. On the basis of explosive welding, a welding interface formed in the composite plate manufacturing process is eliminated through large deformation and recrystallization annealing treatment, and the bonding strength can reach that of base metal; and the super-long plate meeting the requirement can be obtained through deformation processing treatment, the deformation capacity of the plate is recovered through recrystallization treatment, structure grains are refined, the performance is improved, and the plate can be further used as a high-performance base plate.

Description

technical field [0001] The invention belongs to the field of material processing, in particular to a method for manufacturing an ultra-long plate based on explosive welding and the obtained ultra-long plate. Background technique [0002] In the development of today's society, due to the simple shape of the plate, the amount used in the development of the national economy is large. The plate products produced by conventional manufacturing technology have a flat shape, a large aspect ratio and a large specific surface area, so the rolling pressure in production is very high. , can reach millions to tens of millions of newtons, the rolling mill equipment is complex and huge, and it becomes very difficult and complicated to produce large-tonnage super-long plates and control the surface quality. The traditional single large-tonnage plate ingot is difficult to process in production, the efficiency is low, and the equipment requirements are high, the product performance level is l...

Claims

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Application Information

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IPC IPC(8): B23P15/00B23K20/08
CPCB23P15/00B23K20/08
Inventor 江峰张明宇吴亚科鲁军勇夏金民孙军
Owner XI AN JIAOTONG UNIV
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