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A kind of preparation technology method of titanium and titanium alloy EB ingot

A preparation process and technology for titanium alloys, applied in the field of titanium material processing, can solve problems such as affecting the consistent stability of feeding and melting rates, feeding skewed out of the melting pattern area, affecting the uniformity of alloying element compositions, etc. The effect of large-scale equipment investment, shortening production process and improving melting efficiency

Active Publication Date: 2022-07-19
LUOYANG SUNRUI TI PRECISION CASTING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Existing titanium and titanium alloy EB smelting technology, when it is necessary to add AlV, TiO 2 When alloying elements such as TC4 (Ti-6Al-4V) titanium alloy EB ingot, TA2 cold-rolled thin strip EB ingot, etc., in order to improve the uniformity of the composition, it is necessary to pass through mixing, pressing electrodes, solder resist electrodes, and then through horizontal Feed materials for EB smelting, this method needs to invest in special equipment such as large presses (generally more than 4,000 tons of pressure), the equipment investment is large, and the preparation process is long; at the same time, the raw material pressed electrodes are compact and dense, and the density is generally 3.0~4.2g / cm3, which is close to the density of titanium metal. During the EB smelting process, the electron beam heat source is irradiated on the front end of the electrode to melt the end face. Due to the high density of the compact and the large thermal conductivity effect, compared with the smelting of sponge titanium bulk material, the electrons per unit weight of the raw material are required for melting. The beam irradiation time is long and the burning loss is large, resulting in low melting rate and high burning loss rate; in addition, in the process of continuous smelting and feeding, switching and connecting multiple electrode bars, it is very easy for the tail of the electrode bar to fall into the molten pool , Feed deflection out of the melting pattern area, or even blockage, etc., affect the consistency and stability of feed and melting rates, and further affect the uniformity of alloy element composition

Method used

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  • A kind of preparation technology method of titanium and titanium alloy EB ingot
  • A kind of preparation technology method of titanium and titanium alloy EB ingot
  • A kind of preparation technology method of titanium and titanium alloy EB ingot

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preparation example Construction

[0031] A process method for preparing EB ingots of titanium and titanium alloys, which mainly adopts the raw material mixing and boxing smelting process to prepare the EB ingots of titanium and titanium alloys, and specifically includes the following steps:

[0032] In the first step, a titanium plate is used to prepare a combined material box, and the combined material box is such as Figure 1-3 As shown in the figure, it is composed of a material box body 1 and a partition device 2, wherein the material box body 1 is a box body with an open top, and the upper end of the front plate 3 of the material box body 1 is provided with a surface facing the outside of the material box body. The extended pressure plate 4, the height of the pressure plate 4 is 5~10mm higher than the upper edge of the rear end plate 5, the partition device 2 is arranged in the material box body 1, and is used to divide the material box body 1 into several cells, and can After use, remove the material box...

Embodiment 1

[0043] Example 1: Preparation of TC4 titanium alloy EB ingot using the method of the present invention.

[0044] The first step is to use TC4 titanium plate to prepare a combined material box. The width of the front plate of the material box is 40mm, which is 5mm higher than the rear plate.

[0045] In the second step, the sponge titanium, AlV master alloy and Al beans are weighed according to the ingredients of Al=7.5%, V=4.0%, O=0.12%, and the total weight of each mixing unit is 80Kg.

[0046] In the third step, each unit of raw materials weighed in the second step is added to the mixer for mixing, and the mixing time is 300s.

[0047] In the fourth step, each unit of raw materials after mixing is loaded into each cell of the combined material box and flattened; after all the cells of the material box are fully loaded, remove the partition device, and repeat steps 2 to 4. Complete all the bin loading required for EB smelting.

[0048] The fifth step is to enter the normal ...

Embodiment 2

[0054] Example 2: Using the method described in the present invention to prepare EB ingots for TA2 cold-rolled thin strips.

[0055] The first step is to use TA2 titanium plate to prepare a combined material box. The width of the front plate of the material box is 60mm, which is 10mm higher than the rear plate.

[0056] The second step is to combine sponge titanium with powdered TiO 2 The master alloy is weighed according to the O=0.12% batching basis, and the total weight of each mixing unit is 120Kg.

[0057] In the third step, each unit of raw materials weighed in the second step is added to the mixer for mixing, and the mixing time is 360s.

[0058] In the fourth step, each unit of raw material after mixing is loaded into each unit of the combined material box and flattened. After all the cells of the material box are fully loaded, remove the partition device and repeat steps 2 to 4 to complete the charging of all the material boxes required for EB smelting.

[0059] Th...

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Abstract

The invention relates to a process method for preparing titanium and titanium alloy EB ingots, which adopts a raw material mixing and boxing smelting process, including the steps of box preparation, batching weighing, mixing, boxing, EB smelting and the like, wherein the material box is made of material The box body is composed of a partition device. The partition device is used to divide the material box into several small cells, which greatly reduces the weight of each mixing and significantly improves the uniformity of EB smelting raw materials. It can effectively avoid the abnormal situation of falling molten pool, deflection and material blocking at the tail of the material box during the continuous horizontal feeding smelting process, and improve the stability of the feeding smelting, thereby effectively improving the composition uniformity of titanium and titanium alloy EB ingots. The preparation method provided by the present invention does not need to invest in a large-scale electrode press, does not need to perform briquetting and welding electrodes, can improve smelting efficiency, reduce burning loss, improve composition uniformity, and has the advantages of short process and low cost.

Description

technical field [0001] The invention relates to the technical field of titanium material processing, in particular to a preparation process method of titanium and titanium alloy EB ingots. Background technique [0002] Titanium and titanium alloys have the advantages of high specific strength, corrosion resistance, and good biocompatibility, and have broad application prospects in the fields of aerospace, shipbuilding, chemical industry, biomedicine, transportation, sports and leisure, and daily necessities. However, the high cost limits the further promotion and application of titanium materials. Among them, reducing the cost of smelting and blanking titanium and titanium alloys is the main research direction of the industry. [0003] The traditional smelting method of titanium and titanium alloys is vacuum consumable arc smelting (VAR). The billet required for the plate has a long manufacturing process and high cost. Electron beam cooling furnace (EB furnace) can directl...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C1/03C22C14/00F27B14/16
CPCC22C1/03C22C14/00F27B14/0806F27M2003/13
Inventor 李渤渤裴腾蒋林凡刘茵琪朱俊杰毛念民李强
Owner LUOYANG SUNRUI TI PRECISION CASTING