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Bonding repair method for carbon fiber reinforced carbon-based composite material, used adhesive and preparation method of adhesive

A carbon-based composite material and a repair method technology, applied in the field of bonding and repairing carbon fiber reinforced carbon-based composite materials, can solve the problems of reduced bonding strength, poor thermal shock resistance, mismatch of thermal expansion coefficient and elastic modulus, etc., to achieve excellent Effects of heat resistance, excellent thermal conductivity, good room temperature and high temperature bond strength

Active Publication Date: 2022-01-04
湖北瑞宇空天高新技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The organic adhesive forms a carbon bonding layer or a silicon bonding layer after high-temperature heat treatment, which has high bonding strength at room temperature and low temperature, but due to its single-phase structure, there are certain limitations and low fracture toughness. Poor thermal shock resistance
Inorganic adhesives can be combined with C f / C matrix reacts to form a carbide bonding layer with high bonding strength, which has excellent temperature resistance, but the ceramic layer and C f There is a large mismatch in the thermal expansion coefficient and elastic modulus between the / C composites, which will generate residual stress during the cooling process of the preparation temperature, resulting in a decrease in the bond strength
In addition, there are few reports on the thermal conductivity of the two adhesives.
Therefore, it is difficult for existing adhesives to meet C f Adhesive Repair Requirements for / C Composites

Method used

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  • Bonding repair method for carbon fiber reinforced carbon-based composite material, used adhesive and preparation method of adhesive

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] This embodiment provides a carbon fiber reinforced carbon matrix composite bonding repair method, including the following steps:

[0037] (1) Under the condition of room temperature 25 ℃, at first the diamond powder of 10wt.%, the zinc oxide powder of 12wt.%, the copper powder of 10wt.%, the titanium powder of 15wt. and the low-melting point glass powder of 33wt.% are added to research Grind in a bowl for 30 minutes to make a mixed powder, then stir and mix the silicone resin with an appropriate amount of xylene to make a silicone resin solution with a viscosity of 80cps, and finally add 20wt.% of the silicone resin solution and the mixed powder to the beaker at the same time Stir mechanically for 1 hour. The particle size of diamond powder is 460 mesh; the particle size of zinc oxide powder is 325 mesh; the mesh number of copper powder is 325 mesh; the mesh number of titanium powder is 325 mesh; the mesh number of low melting point glass powder is 1500-3000 mesh, and t...

Embodiment 2

[0050] This embodiment provides a carbon fiber reinforced carbon matrix composite bonding repair method, including the following steps:

[0051] (1) Under the condition of room temperature 25 ℃, at first 10wt.% of diamond powder, 10wt.% of zinc oxide powder, 10wt.% of copper powder, 10wt. Grind in a bowl for 30 minutes to make a mixed powder, then stir and mix the silicone resin with an appropriate amount of xylene to make a silicone resin solution with a viscosity of 100cps, and finally add 25wt.% of the silicone resin solution and the mixed powder to the beaker at the same time Stir mechanically for 1 hour to complete the configuration of the adhesive. Among them, the particle size of diamond powder is 460 mesh; the particle size of zinc oxide powder is 325 mesh; the mesh number of copper powder is 325 mesh; the mesh number of titanium powder is 325 mesh; the mesh number of low melting point glass powder is 1500 mesh; base siloxane; the purity of xylene is analytically pure...

Embodiment 3

[0061] This embodiment provides a carbon fiber reinforced carbon matrix composite bonding repair method, including the following steps:

[0062] (1) Under the condition of room temperature 25 ℃, at first the diamond powder of 13wt.%, the zinc oxide powder of 12wt.%, the copper powder of 8wt.%, the titanium powder of 10wt.% and the low-melting point glass powder of 32wt.% are added to Grind in a mortar for 30 minutes to make a mixed powder, then stir and mix the silicone resin with an appropriate amount of xylene to make a silicone resin solution with a viscosity of 85cps, and finally add 25wt.% of the silicone resin solution and the mixed powder to the Stir mechanically in the beaker for 1 hour to complete the configuration of the adhesive. Among them, the particle size of diamond powder is 650 mesh; the particle size of zinc oxide powder is 270 mesh; the mesh number of copper powder is 200 mesh; the mesh number of titanium powder is 325 mesh; the mesh number of low melting po...

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Abstract

The invention discloses a bonding repair method for a carbon fiber reinforced carbon-based composite material, a used adhesive and a preparation method of the adhesive. The repair method comprises the following steps: firstly, stirring and mixing 10 to 15 weight percent of diamond powder, 12 to 15 weight percent of zinc oxide powder, 6 to 12 weight percent of copper powder, 10 to 15 weight percent of titanium powder, 32 to 37 weight percent of low-melting-point glass powder and 20 to 25 weight percent of organic silicon resin solution to complete the preparation of the adhesive; then uniformly smearing an adhesive on the surface of the bonding surface of the Cf / C composite material and bonding, then heating to 250 DEG C at a speed of 5 DEG C / h in a blast drying oven, preserving heat for 2 hours to complete the curing of the adhesive, and applying pressure to the material during the curing period to control the thickness of the adhesive layer to be 0.08-0.3 [mu] m; finally, raising the temperature to 1200 DEG C at the speed of 100 DEG C / h in the vacuum environment of-0.1 MPa, performing heat preservation for 2 hours, and completing carbonization of the adhesive. The adhesive provided by the invention has excellent room-temperature and high-temperature bonding strength and thermal shock resistance, the room-temperature heat conductivity coefficient of the bonded and repaired material is higher than 22.31 W / (m.k), and the adhesive has wide practical value and application prospect in the field of Cf / C composite materials.

Description

technical field [0001] The invention belongs to the technical field of carbon / carbon composite materials, in particular to a carbon fiber reinforced carbon base (C f / C) Composite bonding repair method. Background technique [0002] Carbon / carbon composite materials have the characteristics of low density, high heat capacity, small thermal deformation, good ablation resistance, and excellent mechanical properties at room temperature and high temperature. They are widely used in advanced braking systems, thermal protection systems, space shuttles and rocket engines, etc. High temperature parts. However due to C f / C composite materials have a long preparation period, high cost, and complicated process, so the C f It is necessary to repair and reuse the / C composite components. Traditional repair techniques (riveting, welding or mechanical connection) are easy to cause damage to the material itself, resulting in a reduction in the strength of the material, and at the same ...

Claims

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Application Information

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IPC IPC(8): C09J5/00C09J5/06C09J183/04C09J11/04C04B35/83
CPCC09J5/00C09J5/06C09J183/04C09J11/04C04B35/83C08K2003/2296C08K2003/085C08K3/04C08K3/22C08K3/08C08K3/40
Inventor 罗瑞盈罗浩
Owner 湖北瑞宇空天高新技术有限公司