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Steam-free self-curing concrete pipe pile and preparation method thereof

A concrete pipe pile and self-curing technology, applied in the field of building materials, can solve problems such as hidden dangers of safety, hidden dangers of product quality, and circumferential cracking of pipe piles, and achieve the effects of improving durability performance, simplifying production links, and improving early strength.

Active Publication Date: 2022-01-28
FUJIAN DADI CONCRETE PILE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The secondary steam curing process consumes a lot of energy and has an adverse effect on the durability of pipe piles, and boilers and autoclaves are pressure vessels, which have certain potential safety hazards
Although some manufacturers have developed autoclave-free curing technology in recent years, which has a great effect on saving energy consumption, this technology still needs to be cured by atmospheric pressure steam once. In addition to energy consumption, steam curing is easy to bring to the product. Certain hidden dangers in quality - when the concrete curing temperature exceeds 70 ° C, it is easy to produce delayed calcium vanadium stone reaction, which will cause expansion and affect the microstructure, which is not conducive to the durability of concrete
Some manufacturers are still trying to use steam-free curing to produce prestressed concrete pipe piles, but due to technical limitations, they cannot solve the problems of low mold turnover efficiency and the circumferential cracking of pipe piles caused by concrete drying shrinkage.

Method used

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  • Steam-free self-curing concrete pipe pile and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] A preparation process for steam-free self-curing concrete pipe piles, the steps of the method are as follows:

[0038] 1. The pipe mold is sprayed with isolation release agent and then sprayed with a waterproofing agent made of perchlorethylene resin solution;

[0039] 2. Put the reinforcement cage into the lower half mold, install the end plates at both ends and connect the tension fixing plate and the tension connecting rod respectively;

[0040] 3. Mix cement 320kg / m 3 , Grinding finely granulated blast furnace slag 100kg / m 3 , Anhydrous gypsum powder 20kg / m 3 , beads 85kg / m 3 , sand 750kg / m 3 , gravel 1150kg / m 3 , water 110kg / m 3 , polycarboxylate high performance water reducer 10kg / m 3 , polyethylene glycol 0.5kg / m 3And polyether 0.1kg / m 3 , using concrete forced mixer to make fresh concrete;

[0041] 4. Fill the lower half of the mold evenly with the fresh concrete prepared in step 3 along the centrifugal steel mold, and lay more concrete at the pre-tens...

Embodiment 2

[0049] A preparation process for steam-free self-curing concrete pipe piles, in the method:

[0050] Step 3, cement 460kg / m 3 , Grinding finely granulated blast furnace slag 60kg / m 3 , Anhydrous gypsum powder 25kg / m 3 , microbeads 50kg / m 3 , sand 550kg / m 3 , gravel 1300kg / m 3 , water 120kg / m 3 , polycarboxylic acid high-performance water reducing agent 12kg / m 3 , polyethylene glycol 1.5kg / m 3 And polyether 0.12kg / m 3 , using a concrete mixer to make fresh concrete;

[0051] The standing time in step 9 is 6 hours;

[0052] All the other steps are the same as in Example 1.

Embodiment 3

[0054] A preparation process for steam-free self-curing concrete pipe piles, in the method:

[0055] Step 3, cement 400kg / m 3 , Grinding finely granulated blast furnace slag 80kg / m 3 , Anhydrous gypsum powder 22kg / m 3 , microbeads 60kg / m 3 , sand 620kg / m 3 , gravel 1250kg / m 3 , water 115kg / m 3 , polycarboxylic acid high-performance water reducer 10.5kg / m 3 , polyethylene glycol 1.2kg / m 3 And polyether 0.1kg / m 3 , using a concrete mixer to make fresh concrete;

[0056] After stretching to 73% of the strength of the steel bar in the step 6, the stretching rod is fixed on the centrifugal steel mold with a large nut;

[0057] Step 9, the standing time is 8 hours;

[0058] All the other steps are the same as in Example 1.

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Abstract

The invention provides a steam-free self-curing concrete pipe pile and a preparation method thereof. The concrete pipe pile is prepared from the following raw materials in parts by weight: 320 to 460 parts by weight of cement, 60 to 100 parts by weight of ground granulated blast furnace slag, 20 to 25 parts by weight of anhydrous gypsum powder, 50 to 85 parts by weight of microbeads, 550 to 750 parts by weight of sand, 1150 to 1300 parts by weight of gravel, 110 to 120 parts by weight of water, 10 to 12 parts by weight of a polycarboxylic acid high-performance water reducing agent, 0.5 to 1.5 parts by weight of polyethylene glycol and 0.1 to 0.12 part by weight of polyether. According to the steam-curing-free producing technology, the early strength of the pipe pile concrete is greatly improved, the requirement for improving the strength of the pipe pile concrete in the early stage can be met by adopting natural curing, the producing link can be simplified, the cost is reduced, the energy consumption is reduced, and the durability of the concrete can be improved by adopting the steam-curing-free producing technology; and the method has very important significance on the quality, economic benefits, popularization and application of pipe pile products.

Description

【Technical field】 [0001] The invention relates to the field of building materials, in particular to a steam-free self-curing concrete pipe pile and a preparation method thereof. 【Background technique】 [0002] my country has become one of the countries in the world with the most varieties of prestressed concrete prefabricated piles, the most complete specifications and the widest range of applications. In the production or manufacturing process of precast piles represented by pretensioned prestressed high-strength concrete pipe piles, in order to speed up the mold turnover and ensure that the concrete strength meets the design strength requirements in a relatively short period of time, the secondary steam curing process is generally used. , that is, atmospheric pressure steam curing process and high pressure steam curing process. The function of the normal pressure steam curing process is to make the strength of the pipe pile concrete meet the requirement of no less than 45...

Claims

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Application Information

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IPC IPC(8): C04B28/16C04B24/32C04B40/04C04B111/56
CPCC04B28/16C04B24/32C04B40/04C04B2111/56C04B2201/50C04B2201/05C04B7/00C04B18/142C04B20/0016C04B14/06C04B18/12C04B2103/302C04B32/02
Inventor 董伟东冯三苟杨金辉杨晓彬周艳文林成林丽华
Owner FUJIAN DADI CONCRETE PILE