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High-strength high-toughness flame-retardant epoxy resin and preparation method thereof

A technology of epoxy resin and liquid epoxy resin, which is applied in the field of high-strength, high-toughness flame-retardant epoxy resin and its preparation, can solve the problem of increased viscosity of epoxy resin system, adverse effects of composite gel curing, and reduced resin process performance and other issues, to achieve the effects of high flame retardant efficiency, improved processing performance, and increased glass transition temperature

Pending Publication Date: 2022-03-01
AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Compared with halogen-containing flame retardants, the flame retardant efficiency of halogen-free flame retardants is relatively low. In order to achieve a certain flame retardant performance, it is necessary to increase the amount of flame retardants. On the one hand, it will increase the viscosity of the epoxy resin system and reduce the viscosity of the resin. Process performance, on the other hand, excessive use of flame retardants will adversely affect the gel curing of composite materials

Method used

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  • High-strength high-toughness flame-retardant epoxy resin and preparation method thereof
  • High-strength high-toughness flame-retardant epoxy resin and preparation method thereof
  • High-strength high-toughness flame-retardant epoxy resin and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] A kind of high-strength and high-toughness flame-retardant epoxy resin formulation disclosed by the present embodiment is as follows (by mass parts statistics):

[0031]

[0032] figure 1 To prepare the flow chart, the specific preparation steps are as follows:

[0033] In the first step, 5 parts of thermoplastics are weighed and added to 100 parts of liquid bisphenol A epoxy resin. After stirring evenly at room temperature, the temperature is raised and the stirring is continued until the powder is completely dissolved to obtain a toughening agent;

[0034] In the second step, take 20 parts of bisphenol A liquid epoxy resin E-51, 10 parts of cyanate resin, 12 parts of intumescent flame retardant, 5 parts of curing agent, and 3 parts of accelerator and mix them uniformly at room temperature. Go through the three-roll mill twice to obtain the mixture;

[0035] The third step is to weigh 30 parts of solid epoxy resin E-20, heat up to 120 °C to melt, weigh 12 parts of...

Embodiment 2

[0040] A kind of high-strength and high-toughness flame-retardant epoxy resin formulation disclosed by the present embodiment is as follows (by mass parts statistics):

[0041]

[0042] The preparation steps are as follows:

[0043] In the first step, 15 parts of thermoplastics are weighed and added to 100 parts of liquid bisphenol A epoxy resin. After stirring at room temperature, the temperature is raised and the stirring is continued until the powder is completely dissolved to obtain a toughening agent;

[0044] In the second step, take 25 parts of bisphenol A liquid epoxy resin E-52, 15 parts of cyanate resin, 30 parts of intumescent flame retardant, 8 parts of curing agent, and 2 parts of accelerator and mix them uniformly at room temperature. Go through the three-roll mill twice to obtain the mixture;

[0045] The third step is to weigh 40 parts of solid epoxy resin E-14, heat up to 130°C to melt, weigh 7 parts of toughening agent, heat up to 70°C, add to the mixture...

Embodiment 3

[0050] A kind of high-strength and high-toughness flame-retardant epoxy resin formulation disclosed by the present embodiment is as follows (by mass parts statistics):

[0051]

[0052] The preparation steps are as follows:

[0053] In the first step, 25 parts of thermoplastics are weighed and added to 100 parts of liquid bisphenol A epoxy resin. After stirring at room temperature, the temperature is raised and the stirring is continued until the powder is completely dissolved to obtain a toughening agent;

[0054] In the second step, take 15 parts of bisphenol A liquid epoxy resin E-54, 7 parts of cyanate resin, 10 parts of intumescent flame retardant, 3 parts of curing agent, and 1 part of accelerator and mix them uniformly at room temperature. Go through the three-roll mill twice to obtain the mixture;

[0055] The third step is to weigh 20 parts of solid epoxy resin JF-45, heat up to 100°C to melt, weigh 15 parts of toughening agent, heat up to 70°C, add to the mixture, ...

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Abstract

The invention discloses high-strength and high-toughness flame-retardant epoxy resin and a preparation method thereof, and belongs to the technical field of high polymer materials, and the epoxy resin comprises the following components: liquid epoxy resin, cyanate ester resin, solid epoxy resin, a flame retardant, a flexibilizer, a curing agent and an accelerant. The epoxy resin has the advantages of good toughness, high flame-retardant efficiency, high limit oxygen index and good mechanical properties, and meets the high flame-retardant grade in the UL94 standard.

Description

technical field [0001] The invention relates to a high-strength and high-toughness flame-retardant epoxy resin and a preparation method thereof, belonging to the technical field of polymer materials. Background technique [0002] Epoxy resin is a kind of thermosetting polymer synthetic material with good adhesion, corrosion resistance, insulation, high strength and other properties. It has been widely used in the bonding of various metals and non-metallic materials, the manufacture of corrosion-resistant coatings, electrical insulation materials, FRP / composite materials, etc. It plays an important role in electronics, electricity, machinery manufacturing, chemical anticorrosion, aerospace, ship transportation, chemical building materials, hydropower and many other industrial fields, and has become an indispensable basic material in various industrial fields. [0003] Epoxy resin itself is linear and thermoplastic. After adding curing agent, the cured product has a three-dim...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L63/02C08L63/00C08L61/16C08L71/10C08L81/06C08L85/02C08L79/04C08K3/32C08K5/51C08K5/3492C08K5/053C08K13/02
CPCC08L63/00C08K2003/323C08L2201/02C08L2201/22C08L61/16C08L71/10C08L81/06C08L85/02C08L79/04C08K3/32C08K5/51C08K5/34924C08K5/3492C08K5/053C08K13/02
Inventor 董大为欧秋仁郝杰石悦徐畅
Owner AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH