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Flame-retardant PMMA (polymethyl methacrylate) resin material, composite material and preparation method thereof

A technology for resin materials and composite materials, applied in the field of composite materials, can solve the problems of composite materials requiring cooling, poor flame retardant performance, complicated processes, etc., and achieve the effects of fast radical polymerization, good fluidity, and easy impregnation.

Pending Publication Date: 2022-07-29
北玻院(滕州)复合材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the pultrusion molding process of PMMA composite materials is divided into two types: one is pre-impregnated fiber pultrusion molding, which needs to complete the fiber resin impregnation separately before pultrusion molding, and the pre-impregnated fiber must be heated before entering the mold. The resin matrix is ​​in a viscous flow state, and then pultruded by a pultrusion device, and the composite material just out of the mold needs to be cooled; the other is direct pultrusion of fibers, which requires additional extrusion equipment on the basis of thermosetting resin composite pultrusion equipment. Out of the machine, the thermoplastic resin melt is injected into the mold by an extruder, and there are problems such as complicated procedures and the need to modify the pultrusion equipment
In addition, polymethyl methacrylate also has poor flame retardancy and is extremely flammable. The limiting oxygen index is only 17%, and the monomers decomposed during combustion will promote combustion. Once ignited, it will continue to burn until it burns out. It also has a high heat release rate, which greatly limits its application range, but the current research on its flame retardancy is mainly focused on pure resin materials, and it is rarely seen in pultruded composite materials.

Method used

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  • Flame-retardant PMMA (polymethyl methacrylate) resin material, composite material and preparation method thereof
  • Flame-retardant PMMA (polymethyl methacrylate) resin material, composite material and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0042] The pultruded flame-retardant PMMA composite material described in this embodiment includes 70% by volume of glass fiber and 30% of flame-retardant PMMA resin material.

[0043] Wherein, the flame retardant PMMA resin material is composed of the following components by mass:

[0044] 100 parts of methyl methacrylate, 1.2 parts of bis(4-tert-butylcyclohexyl) peroxydicarbonate, 0.9 parts of bislauroyl peroxide, 1.1 parts of tert-butyl peroxide-2-ethylhexanoate, nitrogen-phosphorus compound 40 parts of phosphonic acid (piperazine phosphonate), 1 part of a copolymer of phosphoric acid ester and fatty ester, and 1 part of zinc stearate.

[0045] The preparation method of the pultruded flame-retardant PMMA composite material of the present embodiment comprises the following steps:

[0046] S1. Weigh methyl methacrylate, compound initiator, inorganic flame retardant filler, flame retardant and mold release agent according to the selected parts by mass, stir at room temperatur...

Embodiment 2

[0049] The pultruded flame-retardant PMMA composite material described in this embodiment includes 70% by volume of glass fiber and 30% of flame-retardant PMMA resin material.

[0050] Wherein, the flame retardant PMMA resin material is composed of the following components by mass:

[0051] 100 parts of methyl methacrylate, 0.8 parts of bis(4-tert-butylcyclohexyl) peroxydicarbonate, 1.2 parts of bislauroyl peroxide, 1.2 parts of tert-butyl peroxide-2-ethylhexanoate, nitrogen-phosphorus compound 40 parts of phosphonic acid (piperazine phosphonate), 1 part of a copolymer of phosphoric acid ester and fatty ester, and 1 part of zinc stearate.

[0052] The preparation method of the pultruded flame-retardant PMMA composite material in this example is the same as that in Example 1.

Embodiment 3

[0054] The pultruded flame-retardant PMMA composite material described in this embodiment includes 70% by volume of glass fiber and 30% of flame-retardant PMMA resin material.

[0055] Wherein, the flame retardant PMMA resin material is composed of the following components by mass:

[0056] 100 parts of methyl methacrylate, 1.6 parts of dibenzoyl peroxide, 1.6 parts of tert-butyl perbenzoate, 40 parts of nitrogen phosphorus complex (piperazine phosphonate), 1 part of copolymer of phosphoric acid ester and fatty ester , 1 part of zinc stearate.

[0057] The preparation method of the pultruded flame-retardant PMMA composite material in this example is the same as that in Example 1.

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Abstract

The invention provides a flame-retardant PMMA (polymethyl methacrylate) resin material, a composite material and a preparation method thereof. The flame-retardant PMMA resin material comprises the following components in parts by mass: 100 parts of methyl methacrylate, 0.5-5 parts of a compound initiator, 0-50 parts of inorganic flame-retardant filler, 5-80 parts of a flame retardant and 2-5 parts of a release agent, the compound initiator is a combination of two or more than two of dibenzoyl peroxide, bis (4-tert-butylcyclohexyl) peroxydicarbonate, bis (lauroyl) peroxide, tert-butyl peroxy-2-ethylhexanoate and tert-butyl perbenzoate. According to the resin material, methyl methacrylate serves as a monomer, fibers are impregnated in an impregnation tank, monomer free radical polymerization is initiated in a mold under the action of a compound initiator, the monomer is low in viscosity and good in fluidity, equipment does not need to be transformed, pultrusion is completed directly through a thermosetting resin device, the existing thermoplastic pultrusion process is simplified, and operation is convenient; the composition of the initiator and the flame retardant is further improved, so that the mechanical property and the flame-retardant effect of the composite material are better.

Description

technical field [0001] The invention belongs to the technical field of composite materials, and particularly relates to a flame-retardant PMMA resin material, a composite material and a preparation method thereof. Background technique [0002] The pultrusion process is a process in which reinforcing materials such as glass fiber are impregnated with phenolic resin under the traction of external force, and then preformed and cured by hot mold, and finally a continuous regular cross-section product is formed. It is a process method for continuous production of linear composite products. , has the advantages of low cost and high production efficiency. [0003] Thermosetting refers to a resin that undergoes chemical changes after heating, gradually hardens and forms, and does not soften or dissolve when heated; thermoplastic resins have the properties of softening by heating, hardening by cooling, and no chemical reaction, regardless of heating and cooling. No matter how many t...

Claims

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Application Information

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IPC IPC(8): C08F120/14C08F4/34C08F2/44C08K5/5353C08K5/098C08K7/14B29C70/40
CPCC08F120/14C08F4/34C08F2/44C08K5/5353C08K5/098C08K7/14B29C70/40
Inventor 毛义梅毛雅赛张为军郭建军翟军明李耘飞刘辉
Owner 北玻院(滕州)复合材料有限公司
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