Production method of built-in water-cooling channel cast steel component

A manufacturing method and technology of water cooling channels, which are applied in the directions of transmissions, rotors, cylinders, etc., can solve the problems of deformation, steel pipe melting, and reduce the thermal conductivity of products, and achieve high thermal conductivity and prevent erosion.

Inactive Publication Date: 2002-11-20
ANYANG IRON & STEEL GRP
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  • Abstract
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Problems solved by technology

[0002] Casting water channels inside the steel castings not only has good cooling performance, but also has better strength, toughness and thermal shock resistance than other products. However, the problem of casting steel pipes into high-temperature molten metal has not been solved, which has always hindered the internal casting of steel castings. Universal application of water cooling channel products
At present, domestic research institutes and manufacturers have been engaged in the development and research of built-in water-cooled channel steel castings. For example, CN99246862.0 provides a cast steel cooling stave for blast furnaces made of cast steel substrates and cooling water pipes. There is still a gap between the base body and the water pipe. When the steel pipe is cast into molten steel at 1550-1600 °C, due to the influence of the liquid temperature, it is very easy to melt through or deform the steel pipe. Improper measures will greatly reduce the thermal conductivity of the product.

Method used

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  • Production method of built-in water-cooling channel cast steel component
  • Production method of built-in water-cooling channel cast steel component
  • Production method of built-in water-cooling channel cast steel component

Examples

Experimental program
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Effect test

Embodiment Construction

[0015] 1. Derust the outer circle of the 53mm steel pipe 3;

[0016] 2. Two layers of spiral inner cooling iron 1 and 2 are wound on the outer wall of the steel pipe 3. The first layer of spiral inner cooling iron 2 is spirally wound with iron wire with a diameter of 3 mm, the pitch is 7 mm, and the inner diameter of the spiral is 2.5 mm larger than the outer diameter of the steel pipe; The second layer of spiral inner cooling iron 1 is spirally wound with a wire rod with a diameter of 6 mm, the pitch is 12 mm, and the inner diameter of the spiral is 3.5 mm larger than the outer diameter of the first layer of spiral inner cooling iron 2 . The first layer of spiral inner cooling iron 2 is wound on the steel pipe 3, and the second layer of spiral inner cooling iron 1 is wound on the first layer of spiral inner cooling iron 2. The steel pipe 3 is cast into the metal base 4 in a U shape, and the two ends of the U shape protrude from the base 4, and four steel pipes are cast into t...

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Abstract

The production method of internal water cooling channel steel-casting is characterized by that two layers of spiral internal chill are winded round external periphery of steel pipe, in which first layer of spiral internal chill is winded round the steel pipe, and second layer of spiral internal chill is winded round first layer of spiral internal chill, at the same time, when it is poured, the low-temp. nitrogen gas is blown into the steel pipe, the nitrogen gas inlet temp. is -5- -10 deg.C, the nitrogen gas pressure is less than or equal to 0.2 MPa. After the pouring is completed, the low-temp. nitrogen gas is further blown into the steel pipe for 2-4 min. so that the steel pipe will not be melted through and can not be deformed when the molten metal whose melting point is identical to that of steel pipe is poured, therefore there is not gap or thermoresistance layer between steel pipe and base body.

Description

technical field [0001] The invention relates to a manufacturing method of a casting with a built-in water-cooling channel, which is suitable for casting water channel steel pipes of products such as blast furnace staves and throat steel bricks, and water-cooling guide rails for cooling beds of continuous casting machines, and belongs to the technical field of material engineering. Background technique [0002] Casting water channels inside the steel castings not only has good cooling performance, but also has better strength, toughness and thermal shock resistance than other products. However, the problem of casting steel pipes into high-temperature molten metal has not been solved, which has always hindered the internal casting of steel castings. Universal application of water cooling channel products. At present, domestic research institutes and manufacturers have been engaged in the development and research of built-in water-cooled channel steel castings. For example, CN9...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D19/00
Inventor 于荣滨高英民段安生李世珺李世明贾彦明董清仪陈洪波刘含友王林平
Owner ANYANG IRON & STEEL GRP
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