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Chestnut shell crashing process and air jet impact chestnut crasher

A technology of gas jet and shell breaking machine, which is applied in the fields of shelling, food processing, pod removal, etc., can solve the problems of low production efficiency, insignificant economic benefits, and low depuration rate of red clothes, so as to improve labor productivity and ensure Quality and flavor, the effect of shortening the processing cycle

Inactive Publication Date: 2003-06-25
CHINA AGRI UNIV
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  • Abstract
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  • Application Information

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Problems solved by technology

[0003] 1. Physicochemical method: Chinese patent 93223047.0, this method needs to add additives such as enzymes when shelling, these additives will cause the product to have heterogeneous odor and affect the quality and flavor of the finished product
[0004] 2. Chinese patent 85103369 discloses a technical device that adopts steam pressurization and expansion to suddenly depressurize and break the shell. The shelling rate of this equipment is high, but because the system needs pressure generation and pressure bearing equipment, the cost is relatively high
[0005] 3. Japanese patent JP59-156275 discloses the method of using a normal temperature mechanical peeling machine without heating and drying. First, the chestnut is broken with a rotary roller knife, and then the rotary peeling machine is used to squeeze, grind, and peel off the inner red shell. Clothes, and then use compressed air to separate the shells and kernels. This method has a low red coat removal rate, and generally requires additional red coat removal equipment.
[0006] 4. Chinese patent 95101221.5 discloses the technology of mechanical cutting, hot air heating and drying, and then extrusion shelling and separation. This method has a high rate of broken kernels, and the equipment requires a large number of heat sources. The equipment system is huge and the equipment investment Large, the economic benefit is not obvious
[0007] 5. Chinese patent 98106869.6 discloses a set of processing methods and techniques that adopt mechanical grading, shell cutting, low-temperature puffing to crack shells, and grinding and shelling. This method requires chestnuts to be randomly cut for 20 to 30 knives to ensure that chestnuts are shelled. This method There is also the problem of complex equipment system, continuous production and large investment
As a result, the complexity of the mechanical structure and the relative low production efficiency
As for the key processing technology of how to separate the chestnut shell and the inner red coat from the chestnut meat, the above-mentioned proprietary technologies all adopt the method of external pressure, and the shell is separated from the chestnut flesh by puffing. The biggest defect of this process It is because the removal rate of red coat in the inner layer of chestnut is low

Method used

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  • Chestnut shell crashing process and air jet impact chestnut crasher
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  • Chestnut shell crashing process and air jet impact chestnut crasher

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Embodiment Construction

[0028] specific implementation plan

[0029] Embodiments of the present invention will be described below in conjunction with the accompanying drawings.

[0030] As shown in the figure, the present invention includes a feeding hopper 1 , a fan system 2 , a transmission device 3 , a heating device 5 , a material support device 11 , a bottom plate 10 and an insulation layer 6 . It is characterized in that a gas distribution chamber 7 is provided behind the heating device 5; a gas impact chamber 9 is provided above the material supporting device 11; the gas nozzle 8 is connected with the gas distribution chamber 7 through a pipeline. An exhaust gas recovery and dehumidification section 4 is provided above the side of the gas impingement chamber 9 . The installation angle of the gas nozzle 8 is 60-120 degrees to the horizontal plane. The material supporting device 11 is a grid-like movable conveyor belt.

[0031] Chestnuts after grading, cleaning, removing impurities, and cutti...

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Abstract

The present invention discloses a kind of chestnut shell crushing process and air jet impact chestnut shell crusher. The chestnut shell crushing process includes washing, graidng, depurating, and shell cutting and features that after being cut with 1-5 cuts chestnut is impacted under air jet of 5-30 m / s speed and at 100-190 deg.c for 1-60 min inside air jet impact chestnut shell crusher, so that the chesnut shell is separated from its pulp by the steam pressure produced inside the chesnut. The present invention has increased air distributing chamber, air jet and air impact chamber. The present invention makes the shell and its red inner coating separated from its pulp through continuous mechanical operation.

Description

technical field [0001] The invention relates to a food processing technology and machinery, in particular to a chestnut shell breaking process and a gas jet impact chestnut shell breaking machine. Background technique [0002] Existing chestnut shell breaking processing technology and processing method: [0003] 1. Physicochemical method: Chinese patent 93223047.0, this method needs to add additives such as enzymes when shelling, these additives will cause the product to have heterogeneous odor and affect the quality and flavor of the finished product. [0004] 2. Chinese patent 85103369 discloses a technical device that adopts steam pressurization and expansion to suddenly decompress and break the shell. The shelling rate of this equipment is high, but because the system needs pressure generating and pressure-bearing equipment, the cost is relatively high. [0005] 3. Japanese patent JP59-156275 discloses the method of using a normal temperature mechanical peeling machine ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23N5/00A23N12/08
Inventor 高振江王德成吴薇张世湘
Owner CHINA AGRI UNIV
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