Composition for polishing pad and polishing pad therewith

a polishing pad and composition technology, applied in the direction of lapping tools, manufacturing tools, abrasion apparatuses, etc., can solve the problems of reducing the temperature dependence affecting the effect of the composition of the polishing pad, and unable to achieve the effect of reducing the composition of the temperature-dependent modulus of the young's modulus,

Inactive Publication Date: 2004-04-01
JSR CORPORATIOON
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0165] The supporting layer is a layer that supports the polishing pad by the non-polishing surface side. The support layer is preferably softer than the polishing pad. When the polishing pad is provided with a softer support layer, even when a thickness of the polishing pad is thin (for instance, 0.5 mm or less), the polishing pad can be inhibited from peeling off the supporting layer or the polishing surface of the polishing pad can be inhibited from curving; resulting in stable polishing. The hardness of the supporting layer is preferably 90% or less of that of the polishing pad, more preferably 80% or less and particularly preferably 70% or less. The lower limit thereof is usually 10%. Furthermore, Shore D hardness of the supporting layer is preferably 70 or less, more preferably 60 or less and still more preferably 50 or less. The lower limit is usually 1.

Problems solved by technology

When the content of vinyl acetate unit is less than 3% by weight, the effect of reducing temperature dependence of the Young's modulus of the composition for polishing pad cannot be sufficiently obtained.
On the other hand, when the content of the vinyl acetate unit exceeds 50% by weight, an over-crosslinking tends to be caused, resulting in difficulty in retaining sufficient toughness in some cases.
Furthermore, the dissolution or the swelling may be caused not only by contact with water but also with an aqueous mixture medium containing an alcoholic solvent such as methanol.
On the other hand, when the average particle diameter exceeds 500 .mu.m, the magnitude of the pore to be formed becomes excessively large; as a result, a mechanical strength of the composition for polishing pad and a removal rate by the polishing part (polishing pad) obtained tend to reduce.
When the content of the water-soluble particle is less than 0.1% by volume, a pore may not be sufficiently formed on the polishing part (polishing pad) obtained cannot be not be sufficient, and the removal rate tends to reduce.
On the other hand, when the water-soluble particle is contained exceeding 90% by volume, it tends to be difficult to sufficiently inhibit the water-soluble particle present within the polishing part (polishing pad) from swelling or dissolving, and accordingly, it becomes difficult to maintain the hardness and the mechanical strength of the polishing part (polishing pad) at proper values.
When the content of uncrosslinked EVA is less than 10% by weight, the above effects after crosslinking treatment may not be sufficiently exhibited.
When the content of crosslinked PBD is less than 10% by weight, an effect due to an inclusion of crosslinked PBD may not be sufficiently exhibited.
When the content of the other crosslinked polymer is less than 5% by weight, the above effect may not be sufficiently exhibited.
When the elongation remaining after breaking exceeds 100%, fine fragments scraped or stretched out from a surface of the polishing pad during polishing or dressing unfavorably tend to clog the pores.
When the content of uncrosslinked PBD is less than 10% by weight, the above effects by crosslinking treatment may not be sufficiently exhibited.
When the content of the other crosslinkable polymer is 5% by weight or less, a resultant composition for polishing pad may be inferior in formability and abrasion resistance.
When the content of crosslinked EVA is less than 10% by weight, effects due to crosslinked EVA may not be sufficiently exhibited.
When the content of crosslinked PBD is less than 5% by weight, effects due to the inclusion thereof may not be sufficiently exhibited.
When the content of crosslinked PBD is less than 10% by weight, the above effects may not be sufficiently exhibited.
When the content of uncrosslinked EVA is less than 10% by weight, effects due to the inclusion thereof may not be sufficiently exhibited.
When the content of uncrosslinked PBD is less than 5% by weight, a content of a resultant crosslinked PBD may be little, and effects due to the inclusion thereof may not be sufficiently exhibited.
When the content of uncrosslinked PBD is less than 10% by weight, effects due to the inclusion thereof may not be sufficiently exhibited.
When the content of uncrosslinked EVA is less than 5% by weight, effects due to the inclusion thereof may not be sufficiently exhibited.
When the area is less than 50% of the above surface, a polishing effect may not be sufficiently exhibited.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1-1

[0172] 80 parts by weight of uncrosslinked ethylene-vinyl acetate copolymer (Trade name "Ultracene 630" manufactured by Tosoh Corporation), 20 parts by weight of uncrosslinked 1,2-polybutadiene (Trade name "JSR RB830" manufactured by JSR Corporation) and 100 parts by weight of .beta.-cyclodextrin (Trade name "Dexipearl .beta.-100" manufactured by Bio Research Corporation of Yokohama, average particle diameter: 20 .mu.m) that is a water-soluble particle were kneaded by use of a two shaft extruder controlled at 160 degree centigrade. Thereafter, 0.5 part by weight of organic peroxide (Trade name "Percumyl D40" manufactured by Nippon Oil & Fats Co., Ltd.) was added followed by further kneading. The kneaded material was held in a metal mold controlled at 170 degree centigrade for 18 minutes and thereby subjected to crosslinking, and a polishing pad having a diameter of 60 cm and a thickness of 3 mm was obtained. A content of ethylene-vinyl acetate copolymer in a water-insoluble matrix o...

example 1-2

[0173] A polishing pad having a diameter of 60 cm and a thickness of 3 mm was obtained similarly to Example 1-1 except for using 60 parts by weight of uncrosslinked ethylene-vinyl acetate (Trade name "Ultracene 630" manufactured by Tosoh Corporation) and 40 parts by weight of uncrosslinked 1,2-polybutadiene (Trade name "JSR RB830" manufactured by JSR Corporation). A content of ethylene-vinyl acetate copolymer in a water-insoluble matrix of the obtained polishing pad was 61% by weight by Py-GC. Furthermore, a volume content of the water-soluble particle was substantially 40% by volume similarly to Example 1-1.

example 1-3

[0174] 30 parts by weight of uncrosslinked ethylene-vinyl acetate (Trade name "Ultracene 630" manufactured by Tosoh Corporation) and 70 parts by weight of uncrosslinked polyethylene (Trade name "YF30" manufactured by Nihon Polychem Corporation) in place of uncrosslinked 1,2-polybutadiene are kneaded by a two shaft extruder similarly to Example 1-1. Thereafter, a polishing pad having a diameter of 60 cm and a thickness of 3 mm was obtained similarly to Example 1-1 except for using 1.0 part by weight of organic peroxide (Trade name "Percumyl D40" manufactured by Nippon Oil & Fats Co., Ltd.). A content of ethylene-vinyl acetate copolymer in a water-insoluble matrix of the obtained polishing pad was 31% by weight by Py-GC. Furthermore, a volume content of the water-soluble particle was substantially 40% by volume similarly to Example 1-1.

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Abstract

An objective of the present invention is to provide a composition for polishing pad that is excellent in formability, abrasion resistance and small in temperature dependence of Young's modulus and a polishing pad therewith. The composition for polishing pad of the present invention comprises a water-insoluble matrix and a water-soluble particle dispersed in the water-insoluble matrix. The water-insoluble matrix contains a crosslinked ethylene-vinyl acetate copolymer and / or a crosslinked 1,2-polybutadiene and each of these is contained by a prescribed amount against the total of the water-insoluble matrix.

Description

[0001] 1. Field of the Invention[0002] The present invention relates to a composition for polishing pad and a polishing pad therewith. In more detail, the invention relates to a composition for polishing pad that is excellent in formability, abrasion resistance and small in temperature dependence of Young's modulus, and a polishing pad therewith. The present polishing pad is widely used in the production of semiconductor devices and is particularly preferable for the chemical mechanical polishing of a surface of a semiconductor wafer and the like.[0003] 2. Description of the Prior Art[0004] In recent years, the Chemical Mechanical Polishing (CMP) is attracting attention as a method of forming a flat surface for a substrate such as a wafer. In the CMP, a surface of a material to be polished is polished by sliding a polishing pad and the surface to be polished while supplying a slurry that is an aqueous dispersion in which abrasive is dispersed onto a surface of the polishing pad, and...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B24D3/00B24B37/24B24D3/28C08L9/00C08L23/08
CPCB24B37/24B24D3/28C08L9/00C08L23/0853C08L2666/06C08L2666/08B24D3/00
Inventor HOSAKA, YUKIOOKAMOTO, TAKAHIROHASEGAWA, KOUKAWAHASHI, NOBUOMORINO, KATSUAKI
Owner JSR CORPORATIOON
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