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Manufacturing method of optical device, optical device, manufacturing method of Faraday rotator, and optical communication system

a manufacturing method and technology of optical devices, applied in the field of manufacturing methods of faraday rotators, can solve the problems of insufficient mass production and miniaturization, inability to function of optical devices, and inability to generate noise in the ld, and achieve the effect of stably manufacturing a high-performance optical device and excellent expediency

Inactive Publication Date: 2007-03-01
TDK CORPARATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0027] An object of the present invention is to provide a manufacturing method of an optical device excellent in expediency and further provides a technique for stably manufacturing a high performance optical device.
[0028] Another object of the invention is to provide a expedient method capable of clearly discriminating between the front and back surfaces of a Faraday rotator by using an antireflection film.
[0029] Still another object of the invention is to provide a working method capable of discriminating between the front and back surfaces while preventing deterioration of characteristics required for a Faraday rotator. [First Solving Means]
[0047] As in the proposal of JP-A-2000-89165, the Faraday rotator in which the slit is formed along the one side by performing the groove working along the one cut line from the one surface, causes a drop in holding power and an asymmetrical magnetic hysteresis. On the other hand, by restricting the worked region, the front and back surfaces can be discriminated while the deterioration of characteristics is prevented.
[0050] As the front / back confirmation processing part of the invention, it is also possible to cause all edge parts of the rotator body to be subjected to round working and to provide a difference in the round working between the edge part belonging to the front surface of the rotator body and the edge part belonging to the back surface.

Problems solved by technology

The reflected return light causes noise to be generated in the LD.
As the material satisfying such conditions, YIG (yttrium iron garnet, Y3Fe5O12) was used at the beginning, however, it was insufficient in mass production and miniaturization.
If the optical device such as the optical isolator is mistakenly assembled with respect to the magnetization direction of the Faraday rotator, the optical device does not function at all.
However, since the front and back surfaces of the Faraday rotator have the same color, discrimination with the naked eye is difficult.
In the fabrication of the Faraday rotator, after giving the hard magnetism, a process such as working or washing follows, and it is not easy to continue to discriminate between the front and back in this subsequent process.
Besides, in order to provide coatings having different hues on the front and back surfaces of the single crystal film, the antireflection films must be made to have different structures (kind of medium, or thickness) between the front and back surfaces, and there is a problem in expediency.
However, in the proposal of JP-A-10-115815, with respect to the antireflection films provided on the Faraday rotator, although it is originally sufficient if the same is used for the front and back surfaces, to dare to use the antireflection films with the different hues causes such a burden that the design of the antireflection films and the setting of film formation conditions must be made for each of the front and back surfaces.
Besides, according to the study of the present inventors, it can be difficult even for a skilled person to recognize the difference according to the hues of the front and back surfaces.

Method used

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  • Manufacturing method of optical device, optical device, manufacturing method of Faraday rotator, and optical communication system
  • Manufacturing method of optical device, optical device, manufacturing method of Faraday rotator, and optical communication system
  • Manufacturing method of optical device, optical device, manufacturing method of Faraday rotator, and optical communication system

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Experimental program
Comparison scheme
Effect test

first embodiment

of the Invention

[0073] Hereinafter, the present invention will be described in more detail and specifically with reference to the drawings.

[0074] First, an optical communication system 1 to which the invention is applied will be described by use of FIG. 1.

[0075] The optical communication system 1 is a system for transmitting information by an optical signal between a transmission side and a reception side. An optical transmitter 2 is provided in the transmission side, and an optical receiver 3 is provided in the reception side. The optical transmitter 2 and the optical receiver 3 are connected through an optical transmission line 4 made of an optical fiber. Optical amplifiers 5 intervene on the optical transmission line 4. The number of the optical amplifiers 5 corresponds to the length of the optical transmission line 4.

[0076] The optical transmitter 2 includes an electronic circuit 21 and an LD module 22. The electronic circuit 21 receives data of an object of transmission as a...

example 1-1

[0130] An experiment performed to confirm the characteristics of the optical isolator 224 in the case where the Faraday rotator 224b is magnetized after it is incorporated in the optical isolator 224 on the basis of the process shown in FIG. 4, will be described as example 1-1.

[0131] Bismuth oxide (Bi2O3, 4N), ferric oxide (Fe2O3, 4N), gadolinium oxide (Gd2O3, 5N), terbium oxide (Tb4O7, 3N), ytterbium oxide (Yb2O3, 4N), and gallium oxide (Ga2O3, 4N) were used as raw materials, and the apparatus shown in FIG. 5 was used to grow, by epitaxial growth, one kind of bismuth substitutional rare earth iron garnet single crystal film. An LPE substrate used is made of (111) garnet single crystal ((GdCa)3(GaMgZr)5O12). The lattice constant of this substrate is 1.2497±0.0002 nm. Incidentally, the raw materials are selected so that the single crystal film 44 exhibits the hard magnetism after it is magnetized. In addition to the above raw materials, lead oxide (PbO, 4N) and boron oxide (B2O3, 5N...

example 1-2

[0137] An example performed for confirming the product yield of the case where after the Faraday rotator 224b is fixed to the metal member (stainless member) by using a fixing agent, it is incorporated in the optical isolator 224, and thereafter, it is magnetized, will be described as example 1-2.

[0138] The Faraday rotator 224b obtained in the example 1-1 (which was obtained in such a manner that after the single crystal film 44 was grown, heating was performed at a temperature not lower than the Curie temperature to perform the demagnetizing treatment, cutting and polishing were performed to obtain a predetermined thickness and size, and antireflection coating was applied) was fixed to a stainless member by using the following fixing agent, and the Faraday rotator, together with the polarizers 224a and 224c, was assembled as the optical isolator 224. Hereinafter, the optical isolator using gold tin solder is called sample 1, and one using lead-boric acid glass is called sample 2. ...

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Abstract

There are provided a manufacturing method of an optical device excellent in expediency, and a technique for stably manufacturing a high performance optical device. After a single crystal film which constitutes a Faraday rotator and can exhibit a substantially rectangular magnetic hysteresis, is obtained, the single crystal film is magnetized in a state where this single crystal film is incorporated in an optical device such as an optical isolator. By performing a magnetizing step after the Faraday rotator is incorporated in the optical device, it becomes unnecessary to discriminate between the front and back surfaces of the single crystal film, and the characteristics of the optical device are also improved.

Description

[0001] This is a Division of application Ser. No. 10 / 382,655 filed Mar. 7, 2003. The disclosure of the prior applications is hereby incorporated by reference herein in its entirety.BACKGROUND OF THE INVENTION [0002] 1. Field of the Invention [0003] The present invention relates to a Faraday rotator used for an optical communication system, an optical device, such as an optical isolator, using the Faraday rotator, and an optical communication system including the optical device. [0004] 2. Description of the Related Art [0005] At present, in connection with electric communication having a low transmission capacity, the spread of optical communication has been accelerated. As described below, the reason is summarized such that the optical communication enables high speed and large capacity transmission, is advantageous in long distance transmission since the number of relays may be small, and is not influenced by electromagnetic noise. [0006] Light is identical to an electric wave used...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): G02F1/09G02B1/02G02B27/28
CPCG02B1/02G02F1/093G02B27/286
Inventor SUGAWARA, TAMOTSUOHIDO, ATSUSHI
Owner TDK CORPARATION