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Process for Producing Circuit Substrate and Circuit Substrate Obtained in Accordance With the Process

Inactive Publication Date: 2009-05-14
LINTEC CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0006]Under the above circumstances, the present invention has an object of providing a process for efficiently producing a circuit substrate having a resin sheet having embedded circuit chips for controlling pixels of displays and the like with excellent quality and excellent productivity and a circuit substrate having a resin sheet having embedded circuit chips which is produced in accordance with the process.
[0007]As the result of intensive studies by the present inventors to achieve the above object, it was found that a circuit substrate having a resin sheet having embedded circuit chips could be produced efficiently with excellent quality and excellent productivity by arranging and fixing circuit chips on a substrate for processing, coating the substrate for processing with a liquid material for forming a resin sheet of the energy curing type to form an uncured coating layer, curing the uncured coating layer by impressing energy to form a layer of a resin sheet having embedded circuit chips, and removing the substrate for processing from the layer of a resin sheet having embedded circuit chips.

Problems solved by technology

However, in the above process, it is inevitable that the process requires a great number of steps and is complicated, and the cost is high.
When the area of the display is increased, the size of the CVD apparatus for forming films on the glass substrate is increased, and the cost is markedly increased.
However, the above process has drawbacks in that problems such as formation of strain and bubbles tend to arise in the polymer film, and that the process is not efficient since it takes a long time for the heating.
However, this technology is not always satisfactory since, occasionally, the air is left remaining in the vicinity of the circuit chips and on the surface of the sheet under some conditions of the embedding, and problems arise due to the remaining air.

Method used

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  • Process for Producing Circuit Substrate and Circuit Substrate Obtained in Accordance With the Process
  • Process for Producing Circuit Substrate and Circuit Substrate Obtained in Accordance With the Process
  • Process for Producing Circuit Substrate and Circuit Substrate Obtained in Accordance With the Process

Examples

Experimental program
Comparison scheme
Effect test

example 1

(1) Formation of a Silicone-Based Resin Layer on a Glass Substrate for Processing

[0096]To 100 parts by mass of a polyorganosiloxane of the addition type having the siloxane bond as the skeleton structure and containing polyorganosiloxane having vinyl group and polyorganohydrogensiloxane [manufactured by Shin-Etsu Chemical Co., Ltd.; the trade name: “KS-847H”], 10 parts by mass of a silicone resin component [manufactured by Shin-Etsu Chemical Co., Ltd.; the trade name: “KR3700”] and 0.2 parts by mass of a platinum catalyst [manufactured by TORAY DOW CORNING Co., Ltd.; the trade name: “SRX-212”] were added, and a solution of a silicone-based resin having a concentration of solid components of 20% by mass was prepared by adding methyl ethyl ketone.

[0097]The solution of a silicone-based resin prepared above was applied to one face of a glass substrate having a thickness of 0.7 mm [manufactured by Corning Incorporated; the trade name: “1737”] which had been cut to a size of 100 mm×100 mm...

example 2

[0102]A resin sheet having embedded chips was obtained in accordance with the same procedures as those conducted in Example 1 except that a resin composition of the thermosetting type was prepared by adding t-butyl peroxy-3,5,5-trimethylhexanoate [manufactured by Kayaku Akzo Corporation; the trade name: “TRIGONOX 42”] as a thermal polymerization initiator in place of the photopolymerization initiator “DAROCURE 1173” (described above), and the uncured coating layer was cured by the heat treatment at 100° C. for 30 minutes without irradiation with ultraviolet light. The viscosity of the resin composition when the composition was used for the coating was the same as that in Example 1. The result of the evaluation of the property for embedding is shown in Table 1.

example 3

[0103]A resin sheet having embedded chips was obtained in accordance with the same procedures as those conducted in Example 1 except that a resin composition containing 100 parts by mass of a modified epoxy acrylate resin [manufactured by DAICEL-CYTEC Company, Ltd.; the trade name: “Ebecryl 13708”] and 1.5 parts by mass of the photopolymerization initiator “DAROCURE 1173” (described above) was used as the liquid resin composition of the active energy ray curing type, and the composition was used for the solution casting by heating at 60° C. The viscosity of the resin composition of the ultraviolet light curing type was 4,100 mPa·s at 60° C. The result of the evaluation of the property for embedding is shown in Table 1.

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Abstract

A process for producing a circuit substrate having a resin sheet having embedded circuit chips which is obtained by embedding circuit chips into a resin sheet, which comprises steps of (a) arranging and fixing circuit chips on a substrate for processing, (b) coating the substrate for processing on which the circuit chips have been arranged and fixed with a liquid material for forming a resin sheet of an energy curing type to form an uncured coating layer, (c) curing the uncured coating layer by impressing energy to form a layer of a resin sheet having embedded circuit chips, and (d) removing the substrate for processing from the layer of a resin sheet having embedded circuit chips, and a circuit substrate obtained in accordance with the process. A circuit substrate having a resin sheet having embedded circuit chips for controlling pixels of displays and the like can be produced efficiently with excellent quality and excellent productivity.

Description

TECHNICAL FIELD[0001]The present invention relates to a process for producing a circuit substrate having a resin sheet having embedded circuit chips and a circuit substrate having a resin sheet having embedded circuit chips obtained in accordance with the process. More particularly, the present invention relates to a process for efficiently producing a circuit substrate having a resin sheet having embedded circuit chips for controlling pixels of displays and the like with excellent quality and excellent productivity and a circuit substrate having a resin sheet having embedded circuit chips which is produced in accordance with the process.BACKGROUND ART[0002]Heretofore, in planar displays such as liquid crystal displays, for example, insulating films and semiconductor films are successively formed on a glass substrate in accordance with the CVD process (the chemical vapor deposition process), and a minute electronic device such as a thin film transistor (TFT) is formed in the vicinit...

Claims

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Application Information

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IPC IPC(8): H01L23/28H01L21/77
CPCH01L23/5389H05K1/185H05K2201/09118H05K2203/0156H01L2924/0002H05K2203/1469H01L2924/00H05K1/16H05K1/18
Inventor NAKABAYASHI, MASAHITO
Owner LINTEC CORP