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Thermoplastic resin, organic-inorganic hybrid composition and optical parts

Inactive Publication Date: 2011-06-09
FUJIFILM CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0011]The present invention has been made in consideration of the above-mentioned current situation in the art, and its object is to provide an optical part which satisfies high refractivity, heat resistance, transparency, lightweightness and workability and of which the refractive index can be controlled in any desired manner, and to provide a thermoplastic resin and an organic-inorganic hybrid composition useful for producing the optical part.
[0013]The optical part of the invention has high refractivity and is excellent in heat resistance, transparency, lightweightness and workability. The organic-inorganic hybrid composition satisfies high refractivity, heat resistance, transparency, lightweightness and workability. The thermoplastic resin of the invention has a novel recurring unit, and is excellent in high refractivity, heat resistance, transparency, lightweightness, workability and coloring resistance. According to the invention, the refractivity of the optical part can be controlled in any desired manner.

Problems solved by technology

Recently, however, it is desired to further increase the refractivity of the lenses for thinning them; however, polycarbonate could not fully satisfy the requirement.
However, the patent reference says nothing relating to the refractivity and the coloring resistance of the resin, and the usefulness of the material for optical parts is still unknown.
Although the above proposals have been made to attain higher refractivity of resins, a plastic material having high refractivity and good transparency and capable of being a substitute for glass has not as yet been developed.
However, primary particles having a particle size of at most 15 nm tend to aggregate extremely easily, and therefore it is extremely difficult to uniformly disperse the particles in a resin material.
These comprise inorganic fine particles dispersed in a resin, but could not exhibit sufficient properties from the viewpoint of dispersing the fine particles in a resin matrix at a high concentration without lowering the transparency of the resin.
Also reported is an organic-inorganic composite composition in which the surface-modifying group of inorganic particles is bonded to a resin via a linker (JP-A 2004-352975); however, this is problematic in that the bonding formation requires high-temperature operation, and in addition, the composition may gel and therefore could not exhibit sufficient properties from the viewpoint of the shaping workability thereof.
However, the lenses are problematic in that the heat resistance of the resins is low and the resins color in thermal shaping; and therefore, they have problems in their production methods and in the products themselves.

Method used

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  • Thermoplastic resin, organic-inorganic hybrid composition and optical parts
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  • Thermoplastic resin, organic-inorganic hybrid composition and optical parts

Examples

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Effect test

example 1

[0133]The thermoplastic resin (P-1) and a surface-treating agent (4-propylbenzoic acid: 4C3BA) were added to the above-mentioned, zirconium oxide / dimethylacetamide dispersion in a ratio by mass of ZrO2 (solid content) / P-1 / 4C3BA=40.0 / 52.0 / 8.0, and uniformly stirred and mixed, and the resulting mixture was concentrated under reduced pressure to remove the dimethylacetamide solvent. The concentrated residue was molded in a mold having a SUS-made surface in a mode of thermal compression molding therein (temperature, 190° C.; pressure, 13.7 MPa; time, 2 minutes) to give a transparent shaped articles (lens substrate) having a thickness of 1 mm.

[0134]The light transmittance and the refractive index of the shaped article are shown in Table 2.

examples 2 to 9

, and Comparative Examples 1 to 4

[0135]Shaped articles of Examples 2 to 9 and Comparative Examples 1 and 2 were produced in the same manner as in Example 1, for which, however, the ratio of the ZrO2 solid content, the thermoplastic resin and 4C3BA in Example 1 was changed as in Table 1.

[0136]In Comparative Examples 3 and 4, the resin alone was shaped, not adding inorganic particles thereto.

[0137]The light transmittance and the refractive index of the shaped articles thus produced in the above are shown in Table 2.

example 10

[0138]The above-mentioned titanium oxide dispersion was dropwise added to a chloroform solution of the thermoplastic resin P-5 and the surface-treating agent 4C3BA at room temperature, taking 5 minutes, and then the solvent was evaporated away (TiO2 solid content / P-5 / 4C3BA=35 / 58 / 7). The concentrated residue was shaped in the same manner as in Example 1 to give a transparent shaped article (lens substrate) of Example 10.

[0139]The light transmittance and the refractive index of the shaped article thus produced in the above are shown in Table 2.

TABLE 2InorganicSurface-ThermoplasticfinetreatingresinparticleagentTransmittanceRefractiveSampleTypeMass %TypeMass %TypeMass %(%)indexExample 1P-152.0ZrO240.04-C3BA8.0821.72Example 2P-164.0ZrO230.04-C3BA6.0831.71Example 3P-470.0ZrO225.04-C3BA5.0831.70Example 4P-552.0ZrO240.04-C3BA8.0811.73Example 5P-764.0ZrO230.04-C3BA6.0841.70Example 6P-1964.0ZrO230.04-C3BA6.0841.67Example 7P-2064.0ZrO230.04-C3BA6.0851.66Example 8P-2252.0ZrO240.04-C3BA8.0851.68...

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Abstract

An optical part comprising a thermoplastic resin having a recurring unit represented by the following formula (1):wherein R represents a hydrogen atom, an alkyl group, or an aryl group; G represents a divalent linking group; A represents an oxygen atom, a sulfur atom, or —N(R1)—; R1 represents a hydrogen atom, an alkyl group, or an aryl group; Q represents an atomic group of forming a hetero ring; and l indicates 0 or 1.

Description

TECHNICAL FIELD[0001]The present invention relates to a thermoplastic resin having high refractivity and excellent in transparency, workability, heat resistance and coloring resistance, to an organic-inorganic hybrid composition excellent in high refractivity, transparency, lightweightness and workability, and also to optical parts such as lens substrates comprising them (e.g., lenses for spectacles, lenses for optical instruments, lenses for optoelectronics, laser lenses, pickup lenses, in-vehicle camera lenses, mobile camera lenses, digital camera lenses, OHP lenses), etc.BACKGROUND ART[0002]Recently, studies of optical materials are being made actively, and in particular, in the field of lens materials, it is much desired to develop materials excellent in high refractivity, low dispersion (high Abbe's number), heat resistance, transparency, easy shapability, lightweightness, chemical resistance, solvent resistance, etc.[0003]As compared with inorganic materials such as glass, pla...

Claims

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Application Information

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IPC IPC(8): B32B5/00C08F228/06C08L41/00C08K3/22B82Y30/00
CPCC08F20/38G02B1/041C08F28/02C08F26/06
Inventor SUZUKI, RYOOKUTSU, RIEMOCHIZUKI, HIROAKIOBAYASHI, TATSUHIKO
Owner FUJIFILM CORP