An Ultra-High Molecular Weight Polyethylene Enhanced High-Flow Delivery High Pressure Hose and Manufacturing Method Thereof

a high-pressure hose, ultra-high molecular weight technology, applied in the direction of pipes, tubular articles, domestic applications, etc., can solve the problems of high maintenance cost, large laying workload, and inability to meet the requirements of traditional metal pipes, and achieve high pressure resistance, long length, and high strength

Active Publication Date: 2019-02-21
ZHONG YU HOSES TECH CO LTD
View PDF13 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0015]1. The hose of the invention has the advantages of high strength, long length, large diameter (with a diameter of greater than 400 mm), high pressure resistance (greater than 2.0 Mpa), high efficiency. The hose can bear a high pressure and convey a large flow rate. It is convenient to connect and has a good weather fastness and chemical resistance, which can adapt to different topography. It is flat in non-use state and is easy to wind and unwind with a small storage volume. It is capable of transporting a variety of media with a quick spread and folding speed, which is flexible, environmentally adaptable, safe, reliable and durable. The hose is widely used i

Problems solved by technology

The traditional metal pipe has been unable to meet the requirements of oil and gas exploration in shale due to the drawbacks that metal pipes are difficult to bend, install, use and have high maintenance costs.
This method has the disadvantages of large laying workload, laying difficulty.
More importantly, metal pipes crack easily at the pipe connection and cause leakage an

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • An Ultra-High Molecular Weight Polyethylene Enhanced High-Flow Delivery High Pressure Hose and Manufacturing Method Thereof

Examples

Experimental program
Comparison scheme
Effect test

embodiment 1

[0020]As a first embodiment of the present invention, the present embodiment provides an ultra-high molecular weight polyethylene enhanced high-flow delivery high pressure hose including an outer rubber layer 1, a reinforcing layer 2, and an inner rubber layer 3. A thickness of the outer rubber layer 1 is 0.3 mm, a thickness of the reinforcing layer 2 is 1.0 mm, a thickness of the inner rubber layer 3 is 0.3 mm. The outer rubber layer 1 and the inner rubber layer 3 are obtained by co-extruding to the reinforcing layer 2 via a coextrusion equipment.

[0021]The manufacturing method of an ultra-high molecular weight polyethylene enhanced high-flow delivery high pressure hose, including the following steps:

[0022](1) rubber mixing: a technical formulation of the rubber are as follows by mass fraction: 90 parts of rubber, 5 parts of zinc oxide, 1 part of stearic acid, 1 part of microcrystalline wax, 2 parts of pvc stabilizer, 1 part of antioxidant, 12 parts of white carbon black, 5 parts of...

embodiment 2

[0027]An ultra-high molecular weight polyethylene enhanced high-flow delivery high pressure hose including an outer rubber layer, a reinforcing layer, and an inner rubber layer. A thickness of the outer rubber layer is 3 mm, a thickness of the reinforcing layer is 3 mm, a thickness of the inner rubber layer is 2.5 mm. The outer rubber layer and the inner rubber layer are obtained by co-extruding to the reinforcing layer via a coextrusion equipment.

[0028]The manufacturing method of an ultra-high molecular weight polyethylene enhanced high-flow delivery high pressure hose, including the following steps:

[0029](1) rubber mixing: a technical formulation of the rubber are as follows by mass fraction: 100 parts of rubber, 7 parts of zinc oxide, 1.5 parts of stearic acid, 1.5 parts of microcrystalline wax, 3.5 parts of pvc stabilizer, 1.5 parts of antioxidant, 16 parts of white carbon black, 7.5 parts of titanium dioxide, 2 parts of resorcinol, 2.3 parts of accelerant hexamethylenetetramine...

embodiment 3

[0034]An ultra-high molecular weight polyethylene enhanced high-flow delivery high pressure hose including an outer rubber layer, a reinforcing layer, and an inner rubber layer. A thickness of the outer rubber layer is 6 mm, a thickness of the reinforcing layer is 5.0 mm, a thickness of the inner rubber layer is 5.0 mm. The outer rubber layer and the inner rubber layer are obtained by co-extruding to the reinforcing layer via a coextrusion equipment.

[0035]The manufacturing method of an ultra-high molecular weight polyethylene enhanced high-flow delivery high pressure hose, including the following steps:

[0036](1) rubber mixing: a technical formulation of the rubber are as follows by mass fraction: 110 parts of rubber, 10 parts of zinc oxide, 2 parts of stearic acid, 2 parts of microcrystalline wax, 5 parts of pvc stabilizer, 2 parts of antioxidant, 20 parts of white carbon black, 10 parts of titanium dioxide, 3 parts of resorcinol, 3 parts of accelerant hexamethylenetetramine, 5 part...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Temperatureaaaaaaaaaa
Temperatureaaaaaaaaaa
Fractionaaaaaaaaaa
Login to view more

Abstract

The present invention relates to an ultra-high molecular weight polyethylene enhanced high-flow delivery high-pressure hose and manufacturing method thereof. The hose includes an outer rubber layer, a reinforcing layer and an inner rubber layer from outside to inside. A thickness of the outer rubber layer is 0.3-6.0 mm. A thickness of the reinforcing layer is 1.0-5.0 mm. A thickness of the inner layer is 0.3-5.0 mm. The outer rubber layer and the inner layer are obtained by co-extruding onto the reinforcing layer using a coextrusion equipment. The manufacturing method includes the following steps: rubber mixing, preparing the reinforcing layer, producing a finished product, vulcanizing and pressure testing. The hose of the invention has the advantages of light weight, good flexibility, abrasion resistance, corrosion resistance and good weather fastness. The hose can be connected through a plurality of standard buckles, which is easy to wind up, easy to assemble and disassemble.

Description

CROSS REFERENCE TO RELATED APPLICATIONS[0001]This application is the national phase entry of International Application No. PCT / CN2016 / 110039, filed on Dec. 15, 2016, which is based upon and claims priority to Chinese Patent Application No. CN2016104993351, filed on Jun. 29, 2016, the entire contents of which are incorporated herein by reference.TECHNICAL FIELD[0002]The present invention relates to a high-pressure hose and manufacturing method thereof, in particular to an ultra-high molecular weight polyethylene enhanced high-flow delivery high-pressure hose and manufacturing method thereof.BACKGROUND OF THE INVENTION[0003]Thanks to the advantages of flexibility, cushioning, light weight, easy installation, convenience in use, etc., the hose is widely used in fluid transmission lines for petroleum based liquids (such as mineral oil, soluble oil, hydraulic oil, fuel oil and lubricating oil) and water-based liquid (such as emulsion, oil and water emulsion, and water) with a certain pre...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): F16L11/08C08J5/00C08L21/00C08L7/00B29C47/00B29C47/06B29C47/88B32B1/08B32B25/08B29C47/02B32B25/10B32B5/02B29C48/09B29C48/10B29C48/151B29C48/153B29C48/21
CPCF16L11/08B29C48/9105C08L21/00C08L7/00B32B1/08B32B25/08B32B25/10B32B5/024C08J2323/06C08J2367/00C08J2327/06C08J2321/00C08J2307/00C08L2205/035C08L2201/08C08L2205/16B29K2023/0683B32B2597/00B29K2267/00B29K2021/00B32B2262/0276B29K2105/0044B29K2105/0032B29K2507/04B29K2509/02C08J5/005B29C48/10B29C48/21B29C48/153B29K2105/24B29C48/18B29D23/001C08L2205/03C08L2203/18C08L91/06C08K13/02C08K2003/2296C08K5/09C08K3/36C08K5/12F16L11/04C08L23/04C08L2207/068C08K5/13C08K2003/2241C08K2201/014C08K5/17B29C48/09B29C48/022B29K2021/006B29K2105/0005B29C48/151B32B2307/558B32B2250/40B32B2262/0253B32B2264/102B32B25/12B32B2262/14B32B2264/108B32B5/08B32B2250/03B32B2307/732B32B25/02B32B25/14C08K3/04C08L67/00C08K3/22Y02A20/20
Inventor HUANG, YUZHONGBIAN, DONGMINGWANG, JINMAZHANG, XIAOHONGCHEN, JUN
Owner ZHONG YU HOSES TECH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap