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Semiconductor device and method of fabricating same

a semiconductor and semiconductor technology, applied in the direction of solid-state devices, transistors, basic electric elements, etc., can solve the problems of unstable interface state, and disadvantageous long-term stability of electrical characteristics of conventional mosfets, so as to reduce the variation of threshold voltage vth, facilitate fabrication, and high-reliable semiconductor

Inactive Publication Date: 2010-10-26
MITSUBISHI ELECTRIC CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention relates to a semiconductor device with improved electrical stability and stability of cell switching operation. The semiconductor device includes a first semiconductor layer with a first conductivity type, a first semiconductor region of a second conductivity type formed selectively in the first major surface, and a surface protective film covering the peripheral portion of the first major surface. The semiconductor device also includes a gate insulating film, a gate, a first main electrode, a second main electrode, and an integral surface protective film covering the peripheral portion of the first major surface other than the central portion. The surface protective film prevents the migration of hydrogen atoms to the silicon-silicon oxide interface in the cell area, enhancing the electrical stability of the semiconductor device. The semiconductor device also includes a trench for electrical isolation between the first main electrode and the gate interconnection line, which prevents shorting of the gate interconnection line and the first main electrode and increases the product yield of the large-capacitance semiconductor device.

Problems solved by technology

Thus, the conventional IGBT has been disadvantageous in long-term stability of the electrical characteristics.
Thus, the conventional MOSFET has been disadvantageous in long-term stability of the electrical characteristics.
Dangling bonds at the silicon-silicon oxide interface are bonded to hydrogen atoms from the silicon nitride film to form Si—H chemical bonds at the silicon-silicon oxide interface, resulting in an unstable interface state.
It takes time to stabilize the interface state, which is considered to cause the difficulty in saturating the varying threshold voltage Vth.
Further, the radiation for lifetime control of the IGBT increases the defects at the silicon-silicon oxide interface to accelerate the formation of Si—H bonds at the silicon-silicon oxide interface, probably resulting in increased Vth variations with time.

Method used

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  • Semiconductor device and method of fabricating same
  • Semiconductor device and method of fabricating same
  • Semiconductor device and method of fabricating same

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Experimental program
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first preferred embodiment

[0074]FIG. 1 is a fragmentary plan view of a power IGBT according to a first preferred embodiment of the present invention. FIG. 2 is a fragmentary cross-sectional view taken along the line II—II of FIG. 1. FIG. 3 is a fragmentary plan view taken along the line III—III of FIG. 2 at the surface of a semiconductor body. FIG. 4 is a fragmentary plan view illustrating a plan configuration of a gate electrode shown in FIG. 1. In the fragmentary plan view of the gate electrode in FIG. 4, only the gate electrode and portions formed simultaneously with the gate electrode are illustrated and other portions are not illustrated.

[0075]In FIGS. 1 and 2, the reference numeral 1 designates a P+ substrate serving as a second semiconductor layer; 2 designates an N+ layer; 3 designates an N− layer. The N+ layer 2 and the N− layer 3 form a first semiconductor layer. The reference numeral 4 designates a semiconductor body comprised of the P+ substrate 1, the N+ layer and the N− layer 3; 5 designates a ...

second preferred embodiment

[0131]FIG. 16 is a fragmentary plan view of the IGBT according to a second preferred embodiment of the present invention. FIG. 17 is a fragmentary cross-sectional view taken along the line XVII—XVII of FIG. 16.

[0132]Referring to FIGS. 16 and 17, the IGBT comprises the surface protective film 14 formed in the gate wiring area 32 and the device peripheral area 30.

[0133]The emitter electrode 10 is electrically isolated from the gate interconnection line 9 by a narrow trench. The emitter electrode 10 and the gate interconnection line 9 which are Al—Si sputtering film are easily scratched, for example, when the semiconductor device is handled by a handling device during the fabrication process, resulting in shorting of the emitter electrode 10 and the gate interconnection line 9. However, such a failure is prevented by the surface protective film 14 extending to the surface of the narrow trench. In addition, since there is no channel regions serving as cells under the gate wiring area 32...

third preferred embodiment

[0135]The third preferred embodiment according to the present invention includes an IGBT device structure identical with the conventional structure of FIG. 19 but fabricated by the process corresponding to that of FIG. 5 and FIGS. 6 to 12.

[0136]Specifically, the third preferred embodiment is similar to the first preferred embodiment in the process steps between the formation of the semiconductor body 4 (FIG. 6) and the electrode formation by Al—Si sputtering (FIG. 11). Then radiation is performed for lifetime control, and heat treatment is performed to eliminate distortion, and the surface protective film 14 is finally formed on the device top surface.

[0137]The surface protective film 14 on the device top surface is a semi-insulation silicon nitride film formed by the P-CVD process to cover the IGBT surface except the emitter wire bonding region 13, the gate interconnection line, and the gate bonding pad which is a part of the gate interconnection line.

[0138]As concluded from the C-...

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Abstract

There is disclosed a semiconductor device having an MOS gate for reducing variations in threshold voltage (Vth) with time wherein a surface protective film is not formed in a device area including channels but only in a device peripheral area, thereby reducing the amount of hydrogen atoms migrating to a silicon-silicon oxide interface in a cell area and, accordingly, reducing the number of Si—H chemical bonds at the interface.

Description

BACKGROUND OF THE INVENTION[0001]1. Field of the Invention[0002]The present invention relates to a semiconductor device and a method of fabricating the same. More particularly, the invention relates to a device structure for reducing variations in threshold voltage Vth of a power semiconductor device having an MOS gate with time to stabilize electrical characteristics, and a method of fabricating the same.[0003]2. Description of the Background Art[0004]FIG. 19 is a fragmentary plan view of a power insulated gate bipolar transistor (referred to hereinafter as an IGBT) as an example of the conventional semiconductor devices. FIG. 20 is a cross-sectional view taken along the line XX—XX of FIG. 19.[0005]In FIGS. 19 and 20, the reference numeral 1 designates a P+ substrate; 2 designates an N+ layer; 3 designates an N− layer; and 4 designates a semiconductor body comprised of the P+ substrate 1 the N+ layer 2 and the N− layer 3.[0006]The reference numeral 5 designates a P+ base layer; 6 d...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): H01L29/74H01L29/76H01L31/111H01L21/336H01L23/31H01L29/06H01L29/40H01L29/423H01L29/739H01L29/78
CPCH01L23/3171H01L29/0619H01L29/0696H01L29/405H01L29/4238H01L29/66333H01L29/7395H01L29/7802H01L29/7811H01L2924/0002H01L2924/13055H01L2924/13091H01L2924/3025H01L2924/00
Inventor YANO, MITSUHIROMOCHIZUKI, KOUICHI
Owner MITSUBISHI ELECTRIC CORP