Method for producing ball iron with iron scale

A technology of iron oxide scale and granulated iron, which is applied in the field of high-temperature reduction to produce granulated iron and non-blast furnace ironmaking. It can solve the problems of insufficient heat of molten steel, rising steelmaking costs, and large amount of steelmaking slag, and achieves the amount of sulfur and other impurities. Low cost, low equipment investment cost, and high iron content in granular iron

Inactive Publication Date: 2008-01-23
HANSTEEL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, high-quality steel scrap resources are scarce and the price is high, while the metal yield of ordinary steel scrap is low, pig iron generally contains high sulfur and phosphorus, and the price is relatively high, and steel raw materials are increasingly in short supply, and the price rises sharply, which makes the cost of steelmaking Rise sharply, limit steelmaking production
Therefore, some iron and steel enterprises try to use sponge iron or metal pellets instead of scrap steel or pig iron, but due to the low metallization rate of sponge iron and metallized pellets, the cooling capacity is too large, after eating a large amount of sponge iron or metal pellets, The heat of molten steel is not enough, the tapping temperature is low, and the amount of steelmaking slag is large, which may easily cause converter splashing
At the same time, the increase of sulfur content in steel also increased the burden of refining desulfurization, so most iron and steel enterprises did not try to adopt this method
On the other hand, in the steel rolling process of iron and steel enterprises, a large amount of iron oxide scale is produced every day. These iron oxide scales contain high iron content, but because no effective recycling method has been found, most of them are treated as waste. cause material waste

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] Example 1. Take 70 parts of iron oxide scale, 24 parts of coal powder, 7 parts of lime, and 2 parts of bentonite according to the weight unit, pulverize to a particle size of -100 mesh to reach 50% or more, and add 5 parts of water to mix. A molding device is used to make a ball with a diameter of 20-30mm, and it is dried in an oven to a constant weight. Put the above-mentioned sphere into an electric furnace, quickly raise the temperature to 1350°C at 100°C / min, keep the temperature constant for 10 minutes, and cool with the furnace. After crushing, magnetic separation, and sieving, the slag iron is separated to obtain finished iron granules. The produced granular iron meets the following indexes: TFe=90%, C=4.3%, S=0.026%, Si=0.33%, particle size 5-20mm.

Embodiment 2

[0016] Example 2. Take 75 parts of iron oxide scale, 30 parts of coal powder, 8 parts of lime, and 6 parts of bentonite according to the weight unit, pulverize to a particle size of -100 mesh and reach 50% or more, add 15 parts of water and mix well. A molding device is used to make a ball with a diameter of 20-30mm, and it is dried in an oven to a constant weight. Put the above-mentioned sphere into an electric furnace, and rapidly increase the temperature to 1380°C at 120°C / min, keep the temperature at a constant temperature for 12 minutes, and cool with the furnace. After crushing, magnetic separation, and sieving, the slag iron is separated to obtain finished iron granules. The produced granular iron meets the following indicators: TFe=92%, C=4.0%, S=0.083%, Si=0.27%, particle size 20-50mm.

Embodiment 3

[0017] Example 3. Take 65 parts of iron oxide scale, 18 parts of coal powder, 4 parts of lime, and 1 part of bentonite according to the weight unit, pulverize to a particle size of -100 mesh and reach 50% or more, add 10 parts of water and mix well. A molding device is used to make a ball with a diameter of 20-30mm, and it is dried in an oven to a constant weight. Put the above-mentioned spheres into an electric furnace, quickly raise the temperature to 1480°C at 150°C / min, hold a constant temperature for 8 minutes, and cool down with the furnace. After crushing, magnetic separation, and sieving, the slag iron is separated to obtain finished iron granules. The produced granular iron meets the following indexes: TFe=94%, C=2.7%, S=0.061%, Si=0.20%, particle size 10-40mm.

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Abstract

The invention specifically relates to an approach to produce granular pig iron by oxide iron sheet which belongs to the metallurgical iron making technology field. The invention mainly solves the problem of recycling the waste oxide iron sheet to make steelmaking materials. The special points of the technology are described below: according to the weight unit, the materials are oxide iron sheet (65 per cent to 75 per cent in weight ratio), coal powder (18 per cent to 30 per cent), lime (4 per cent to 8 per cent) and binder (1 per cent to 12 per cent). The above materials are crushed, marbled, reduced and separated to produce finished granular pig iron. The invention is characterized in that: the production has high iron containing but low sulphur and other miscellaneous substances contained, therefore can be taken as the steelmaking material in replacement of waste steel or pig iron, alleviating the tension situation of steel making material lacking; effectively using the mass waste oxide iron sheet of the steel and iron enterprises, the invention turns the waste to the treasure and lowers the production cost greatly; the technical process is easy, the equipment cost is low and the realization is easy. As a newly developed and innovated and advanced technology, the invention is expected to become an important direction of iron steel manufacturing technology.

Description

Technical field [0001] The invention relates to a non-blast furnace ironmaking method, in particular to a method for producing granular iron by high-temperature reduction after mixing iron oxide scale and coal powder, and belongs to the technical field of metallurgical ironmaking. Background technique [0002] Scrap steel and pig iron are one of the main raw materials for modern converter steelmaking. The proportion of scrap steel and pig iron in the converter steel material can be controlled at 0-30%. At present, high-quality steel scrap resources are relatively small, and the price is relatively high. However, the metal recovery rate of ordinary steel scrap is relatively low. Pig iron generally contains relatively high sulfur and phosphorus, and the price is relatively high. In addition, steel raw materials are increasingly scarce, and the price rises sharply, resulting in steelmaking costs. The sharp rise has restricted steel production. Therefore, some steel companies try to ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21B13/00C22B1/14C22B1/248B03B1/02C22B1/243
Inventor 张晓力唐恒国胡志刚王凤珍朱文玲范佳
Owner HANSTEEL
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