Bayer process dissolving-out method
A Bayer process, sodium ferrite technology, applied in carbon capture, alumina/aluminum hydroxide, cement production, etc., can solve problems such as increased energy consumption, complex process, alkali loss, etc., to achieve short firing time and process flow. Simple, high recovery effect
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[0014] 1. Preparation of Sodium Ferrite
[0015] Dilute sodium carbonate and iron ore by Na 2 O / Fe 2 o 3 (Na 2 O and Fe 2 o 3 Molecular ratio) is calculated at a ratio of 1:1, mix well, control the sintering temperature in the sintering furnace at 800-1100°C, and the sintering time is 10-60 minutes, and obtain sodium ferrite for later use.
[0016] 2. Pretreatment and dissolution of bauxite
[0017] Alkaline concentration N during pretreatment k 100~450g / L, add sodium ferrite Na according to a certain ratio 2 O Fe 2 o 3 , lime CaO and bauxite, the solid content is 50-300g / L, the amount of sodium ferrite and lime added is based on the silicon in the bauxite to generate iron hydrated garnet (3CaO·Fe 2 o 3 · nSiO2 2 ·(6-2n)H 2 O) to calculate, where the coefficient n is 1 to 2.5. Pretreatment at a temperature of 80-180°C for 0.5-12 hours, after pretreatment, the slurry is subjected to liquid-solid separation, and the solid is eluted under conventional Bayer process ...
Embodiment 1
[0021] Dilute sodium carbonate and iron ore by Na 2 O and Fe 2 o 3 The molecular ratio is 1 to 1, and the sintering temperature is controlled at 1000°C in the sintering furnace, and the sintering time is 30 minutes to obtain sodium ferrite; k Under the condition of 450g / L, sodium ferrite, lime and bauxite are added according to the solid content of 80g / L. 2 o 3 · nSiO2 2 ·(6-2n)H 2 The coefficient in O is n=2.0, the reaction temperature is 90°C, and the reaction time is 12 hours. After the treatment, liquid-solid separation is carried out, and a certain amount of mother liquor for dissolution is added to the solid, and the dissolution is carried out at a temperature of 260°C for 45 minutes. The aluminum-silicon ratio of the dissolved red mud is 0.73, and the sodium-silicon ratio is 0.21.
Embodiment 2
[0023] Dilute sodium carbonate and iron ore by Na 2 O and Fe 2 o 3 The molecular ratio is 1 to 1, and the sintering temperature is controlled at 900°C in the sintering furnace, and the sintering time is 30 minutes to obtain sodium ferrite; k Under the condition of 300g / L, add sodium ferrite, lime and bauxite according to the solid content of 150g / L. 2 o 3 · nSiO2 2 ·(6-2n)H 2 The coefficient in O is n=2.0, the reaction temperature is 100°C, and the reaction time is 8 hours. After the treatment, liquid-solid separation is carried out, and a certain amount of stripping liquid is added to the solid, and the stripping is carried out at a temperature of 260°C for 45 minutes. The aluminum-silicon ratio of the dissolved red mud is 0.71, and the sodium-silicon ratio is 0.19.
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