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Pretreatment technique for steel member hot spraying

A technology for steel components and thermal spraying, which is applied to metal material coating process, coating, melt spraying and other directions, can solve the problems of difficult to achieve anti-corrosion purposes, buried steel components anti-corrosion, increase construction costs, etc., and achieve simple wastewater treatment. Easy, easy to operate and control, the effect of low construction cost

Inactive Publication Date: 2008-04-09
XUZHOU ZENITH COATING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The treatment before thermal spraying of iron and steel metal generally adopts the following process: surface cleaning → shot blasting (or sandblasting) → thermal spraying, the process is simple and clear, and easy to operate. , its surface roughness can meet the requirements of Sa2.5, but because the steel shot recycled during shot blasting adheres to the oil stain on the component, resulting in many fine oil particles attached to the surface of the cleaned workpiece, which affects the steel component. Anti-corrosion has buried hidden dangers. In addition, some grooves, grooves, gaps or internal parts of components are difficult to be effectively cleaned. Therefore, some metal components that require long-term use (such as buried pipelines) use high-temperature burning components to remove oil and rust. , and then shot blasting to thoroughly clean the oil and oxides on the surface of the component, and finally thermal spraying method to improve the pre-treatment effect of the metal surface and ensure the anti-corrosion ability of the coating, but this significantly increases the construction cost of the treatment; high Sandblasting surface quality treatment required by the standard also has similar problems
[0004] If the steel components are degreased and derusted by chemical methods and then thermally sprayed, the oil and rust on the surface and inside the components can be effectively removed, and the cost is also low. However, due to the poor surface roughness of the steel components, the thermally sprayed metal Poor layer adhesion, difficult to achieve anti-corrosion purpose

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] Will be 2000mm long, 140 steel pipe column, immerse in 65-70 ℃, 10% degreasing agent (Gaoyou) bath solution for degreasing for 10 minutes. In the acid solution, pickling at room temperature for 10 minutes, followed by two washes at room temperature, and then surface adjustment with German Henkel Fixodine ZN surface conditioner, after immersion for 1-2 minutes, use Henkel Bonderite 401R phosphating additive, other supporting materials Accelerator 131 accelerator, Grano starter 65 neutralizer, immersion at 35-40°C for 5 minutes at medium temperature, followed by a normal temperature water immersion, and then a hot water immersion at 60-70°C. After the surface of the steel pipe is dry, go online for shot blasting.

[0018] The surface roughness of the steel pipe treated by this process reaches above Sa2.5 level, the surface is silvery white, the dust residue detection is level 1, and the oil and grease test results are oil-free; this process not only provides a good inte...

Embodiment 2

[0020] Put the 4230mm long and 3mm thick steel guardrail on the line, spray and degrease it with 60-70℃, 8% degreasing agent (produced by Henkel) for 1-2 minutes, after two sprays of clean water, use 3% chemically pure hydrochloric acid +10 % sulfuric acid, acid solution with an appropriate amount of corrosion inhibitor, spray and pickle for 5-8 minutes, then carry out two sprays with normal temperature water, and then use the bath solution with 8% water-based antirust agent (produced in Yantai) to clean the steel guardrail Spray the plate for 1-2 minutes, and then perform shot blasting after the surface of the steel pipe is dry.

[0021] The surface roughness of the steel guardrail after treatment by this process reaches Sa2.5 level or above, the surface is silvery white, the dust residue test is level 1, and the oil and grease test results are oil-free.

Embodiment 3

[0023] Will be 6000mm long, 200 steel pipes, immerse in 60-70 ℃, 10% degreasing agent (Gaoyou production) in the tank solution for degreasing for 10 minutes. % nitric acid, acid solution with an appropriate amount of corrosion inhibitor added, pickling at room temperature for 10 minutes, followed by two washes at room temperature, and then surface adjustment with 2% gel titanium surface adjustment solution, dipping for 1-2 minutes, using Gaoyou Immerse in zinc-producing phosphating solution (1:20) at room temperature for 5 minutes, followed by a bath in normal temperature water, and then a bath in hot water at a temperature of 60-70°C. After the surface of the steel pipe is dry, go online for shot blasting.

[0024] The surface roughness of the steel pipe treated by this process reaches above Sa2.5 level, the surface is silvery white, the dust residue detection is level 1, and the oil and grease test results are oil-free; this process not only provides a good interface for t...

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PUM

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Abstract

The invention discloses a pretreatment technique for the heat spraying for a steel part, belonging to the technique field of surface treatment. The process is as follows: surface cleaning-degreasing-derustin-sealing-surface coarsening-heat spraying. The invention has the advantages that the technique has simple requirements to the treatment of the parts, the distribution of the technique, and is easy to operate, good pretreatment quality, which warrants the quality of the heat spraying; besides, the technique requires little investment to the infrastructure, and has high treatment efficiency, low construction cost, and good economic benefit.

Description

technical field [0001] The invention relates to a pretreatment technology for thermal spraying of iron and steel components, and belongs to the technical field of metal surface treatment. In particular, it relates to a pretreatment process for thermal spraying of steel components. Background technique [0002] Due to long-term exposure to the atmosphere, the steel components for outdoor use are exposed to climate change, sun and rain, and the surface is rapidly oxidized to form a layer of ferric oxide, which seriously affects the strength and service life of the steel structure. In order to prevent oxidation on the surface of steel components, most steel structures are protected by hot-spraying zinc, hot-spraying aluminum and other processes on the surface of the steel structure. The anti-corrosion period can reach more than 30 years without maintenance. [0003] The treatment before thermal spraying of iron and steel metal generally adopts the following process: surface cl...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C4/02C23C28/00C23G1/00C23G1/02C23C22/00B24C1/00
Inventor 陆东方
Owner XUZHOU ZENITH COATING
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