Low-alloy bainite ductile iron abrading-ball
A technology of bainitic nodular and cast iron grinding balls, which is applied in the field of nodular cast iron and metal materials, can solve the problems affecting the microstructure and material properties of nodular cast iron, material strength, hardness, toughness, and the inability to effectively control the heat preservation temperature. Achieve good toughness, good wear resistance and high hardness
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Embodiment 1
[0028] Green sand molding, melting alloys in a one-ton cupola.
[0029] (1) Metal charge: high-quality No. 18 Benxi pig iron, returned furnace iron, ferromolybdenum, ferrosilicon, ferromanganese, scrap copper, scrap steel, returned furnace charge and spheroidized alloy. The chemical composition requirements of ductile iron are as follows (mass percentage):
[0030] C: 3.60 S i : 2.80 Mn: 0.15 Cr: 0.18
[0031] Mo: 0.35 S: 0.02 P: 0.07 Mg: 0.05
[0032] Cu: 0.50 Bi: 0.02R e : 0.05F e :margin.
[0033] (2) Melting of molten iron: put pig iron, scrap steel, and returned materials into the furnace in batches according to requirements for melting, and add them after the ferroalloy furnace, and control the tapping temperature at 1420-1450 °C.
[0034] (3) Spheroidizing treatment: the spheroidizing agent is made of rare earth magnesium-silicon alloy, the dosage is 1.6% of the molten iron, the particle size is 10-20mm (range), and it is treated by the flushing method.
[0035] ...
Embodiment 2
[0042] Green sand molding, melting alloys in a one-ton cupola.
[0043] (1) Metal charge: high-quality No. 18 Benxi pig iron, returned furnace iron, ferromolybdenum, ferrosilicon, ferromanganese, scrap copper, scrap steel, returned furnace charge and spheroidized alloy. The chemical composition requirements of ductile iron are as follows (mass percentage):
[0044] C: 3.65S i : 3.2 Mn: 0.15 Cr: 020
[0045] Mo: 0.35 S: 0.02 P: 0.07 Mg: 0.05
[0046] Cu: 0.50 Bi: 0.02R e : 0.05F e :margin.
[0047] (2) Melting of molten iron: put pig iron, scrap steel, and returned materials into the furnace in batches according to requirements for melting, and add them after the ferroalloy furnace, and control the tapping temperature at 1420-1450 °C.
[0048] (3) Spheroidizing treatment: the spheroidizing agent is made of rare earth magnesium-silicon alloy, the dosage is 1.6% of the molten iron, the particle size is 10-20mm (range), and it is treated by the flushing method.
[0049] (4)...
Embodiment 3
[0055] Green sand molding, melting alloys in a one-ton cupola.
[0056] (1) Metal charge: high-quality No. 18 Benxi pig iron, returned furnace iron, ferromolybdenum, ferrosilicon, ferromanganese, scrap copper, scrap steel, returned furnace charge and spheroidized alloy. The chemical composition requirements of ductile iron are as follows (mass percentage):
[0057] C: 3.62 S i : 3.5 Mn: 0.15 Cr: 0.19
[0058] Mo: 0.40 S: 0.02 P: 0.07 Mg: 0.05
[0059] Cu: 0.50 Bi: 0.02R e : 0.05F e :margin.
[0060] (2) Melting of molten iron: put pig iron, scrap steel, and returned materials into the furnace in batches according to requirements for melting, and add them after the ferroalloy furnace, and control the tapping temperature at 1420-1450 °C.
[0061] (3) Spheroidizing treatment: the spheroidizing agent is made of rare earth magnesium-silicon alloy, the dosage is 1.6% of the molten iron, the particle size is 10-20mm (range), and it is treated by the flushing method.
[0062] (...
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