Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for processing island ultra-thin fiber high-density needling non-woven fabrics emulation leather

A needle-punched non-woven fabric and ultra-fine fiber technology, which is applied in fiber treatment, fabric elongation, textiles and papermaking, etc., to achieve the effects of consistent cross-section color, good air permeability, and excellent tear resistance

Inactive Publication Date: 2008-09-10
NANPING JINYUE ARTIFICIAL LEATHER
View PDF0 Cites 25 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are still great differences between the surface layer of dense fine-pore tissue and natural leather.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for processing island ultra-thin fiber high-density needling non-woven fabrics emulation leather
  • Method for processing island ultra-thin fiber high-density needling non-woven fabrics emulation leather

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0031] The present invention will be further described below in conjunction with the flow chart of the accompanying drawings. The base fabric of the present invention adopts polyester / brocade sea island superfine fiber high-density needle-punched non-woven fabric, the ratio of polyester / brocade is preferably 40-20 / 60-80, and the weight per square meter is 135-650g / m 2 , thickness 0.6 ~ 2.8mm. Its procedure is as follows:

[0032] (1) Base cloth treatment process. Put the base cloth into a constant temperature water tank at 80-99°C for boiling water shrinkage. The vertical and horizontal shrinkage of the base cloth is controlled at about 15%.

[0033] (2) PU wet impregnation treatment. (2.1) The gray cloth obtained after the boiling water treatment is impregnated with PU under liquid multi-roller forced extrusion. The dipping solution is a DMF solution of low-concentration polyurethane with a weight ratio of PU:DMF of 100:300. The impregnation amount of PU is to control t...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a method for machining an island superfine fiber high density pinprick non-woven fabrics artificial leather, which is applied to the artificial leather manufacture and comprises the following processes: (1) the foundation process; (2) the PU wet method dipping process; (3) the continuous alkali abatement fiber opening process; (4) the pigmentation, the flexible tentering and shaping, the peached finish on two sides by a roughing-up machine; (5) the post treatments such as the dry method facing. The method is characterized in that the following processes are performed between the (4) process and the (5) process which are as follows: (6) the rolling blanching at a high temperature of 80 to 120 DEG C; (7) the high concentration polyurethane DMF solution with a weight ratio of PU: DMF of 100:50-93 is coated on the single side of the fabrics; (8) the time delay of 30 to 80 seconds; (9) a low temperature of 10 to 15 DEG C high concentration of 15 to 25 percent of DMF solution coagulating basin is coagulated, washed by water, dried and wrapped up. The method has the advantages that the manufactured finished leather has even thickness, excellent anti-tear strength and good ventilation property, the shortcoming that the cross breaks of the fibril synthetic leather is concave is overcome; the single spreading effectively avoids the foaming phenomenon on the coating surface; the section color is constant, etc.

Description

technical field [0001] The invention relates to a processing method for sea-island superfine fiber high-density needle-punched non-woven artificial leather, which is applied to manufacture artificial leather. Background technique [0002] People have put forward higher requirements for natural leather substitutes, not only requiring the surface texture structure of the imitation product, the physical properties of the product, and the feel to be similar to genuine leather, but also requiring the cross-sectional structure of the imitation product to be similar to that of natural leather. The cross-sectional structure of natural leather from the bottom layer to the surface layer is 0.01-0.5D ultrafine fiber structure, mesh microporous structure and dense fine pore structure. [0003] The surface texture structure of the current PU synthetic leather is similar to that of natural leather, and its processing procedure is dry veneer. [0004] In order to further obtain the simila...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D06N7/00D06N7/06D06N3/12D06C3/00D06C7/00D06C11/00D06M15/564
Inventor 陈如
Owner NANPING JINYUE ARTIFICIAL LEATHER
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products