Unlock instant, AI-driven research and patent intelligence for your innovation.

Polycarbonate-manufacturing catalyst, and polycarbonate manufacturing method

A technology of polycarbonate and catalyst, which is applied in the field of catalyst for polycarbonate production and polycarbonate production, and can solve the problems that metal components are easy to remain and catalysts are difficult to separate

Inactive Publication Date: 2011-06-22
NAT INST OF ADVANCED IND SCI & TECH +1
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At the same time, it is difficult to separate the catalyst, and the metal components tend to remain in the polycarbonate

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Polycarbonate-manufacturing catalyst, and polycarbonate manufacturing method
  • Polycarbonate-manufacturing catalyst, and polycarbonate manufacturing method
  • Polycarbonate-manufacturing catalyst, and polycarbonate manufacturing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0127] (1) Produce fixed catalyst A

[0128] 1.26 g of poly(4-vinylpyridine) (molecular weight Mw: 100000, manufactured by Koei Chemical Ind. Co., Ltd.) was dissolved in 40 ml of dichloromethane, and then dichlorobis(benzonitrile) was slowly added thereto. Palladium(II) dichloromethane solution (dichlorobis(benzonitrile)palladium: 1.0 mmol, dichloromethane: 30 ml). Thereafter, an acetone solution of cobalt(II) chloride (cobalt(II) chloride: 5 mmol, acetone: 70 ml) was added thereto, and stirred at room temperature for 2 hours. Subsequently, the precipitate was filtered, washed with acetone and dried under vacuum at 60° C. for 24 hours. The expected immobilized catalyst A was obtained in a yield of 1.90 g.

[0129] (2) Confirm catalyst performance

[0130] Charge in a 30ml volume autoclave: 4.16mmol bisphenol A, 52.5mg immobilized catalyst A obtained in (1) above, 0.625mmol tetrabutylammonium bromide, 0.125mmol benzoquinone, 1.0g synthetic zeolite A -3 powder (particle size...

Embodiment 2

[0132] (1) Production of fixed catalyst B

[0133] The same procedure as in Example 1(1) was carried out except that poly(2-vinylpyridine) (molecular weight Mw: 18000, produced by Koei Chemical Ind. Co., Ltd.) was used except in Example 1(1). instead of poly(4-vinylpyridine). The expected immobilized catalyst B was obtained in a yield of 1.83 g.

[0134] (2) Confirm catalyst performance

[0135] Carry out the same procedure among the embodiment 1 (2), and the difference with embodiment 1 (2) is to use the immobilized catalyst B prepared in the above (1) to replace the immobilized catalyst A. Table 1 shows the yield and molecular weight (Mn, Mw) of the obtained polycarbonate prepolymer.

Embodiment 3

[0137] (1) Produce fixed catalyst C

[0138] Carry out the same step among the embodiment 1 (1), difference with embodiment 1 (1) is to use 1.43g poly(6-methyl-2-vinylpyridine) (molecular weight Mw: 58000, by Koei ChemicalInd.Co ., Ltd. production) instead of 1.26 g of poly (4-vinylpyridine). The expected immobilized catalyst C was obtained in a yield of 2.12 g.

[0139] (2) Confirm catalyst performance

[0140] The same procedure as in Example 1(2) was carried out, except that 56.4 mg of fixed catalyst C obtained in the above (1) was used instead of 52.5 mg of fixed catalyst A from Example 1(2). Table 1 shows the yield and molecular weight (Mn, Mw) of the obtained polycarbonate prepolymer.

[0141] Reference Example 1

[0142] The synthesized zeolite and immobilized catalyst isolated in Example 1(2) were dried under vacuum at 130° C. for 24 hours. In a 30ml volume autoclave was charged: 4.16mmol bisphenol A, dry synthetic zeolite and immobilized catalyst (total amount ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle diameteraaaaaaaaaa
Login to View More

Abstract

A catalyst for polycarbonate production which comprises a product of the reaction of (a) a catalyst support containing nitrogen or phosphorus with (b) a palladium compound and (c) a metal compound capable of functioning as a redox catalyst; and a process for polycarbonate production which comprises a first step in which an aromatic dihydroxy compound and a monohydric phenol are reacted with carbon monoxide and oxygen to produce a polycarbonate prepolymer and a second step in which the polycarbonate prepolymer is polymerized by solid-state polymerization to produce a polycarbonate, wherein thecatalyst is used in the first step. The catalyst is easily separated from the polycarbonate and is usable repeatedly. The catalyst enables a high-quality polycarbonate to be efficiently produced without the need of using chlorine gas or phosgene, which are harmful, or of using any of halogenated organic solvents such as dichloromethane and chloroform, which are considered to adversely influence the environment.

Description

[0001] This application is a divisional application of an invention patent application with an application date of May 26, 2004, an application number of 200480014562.6, and an invention title of "catalyst for polycarbonate production and method for producing polycarbonate". technical field [0002] The present invention relates to the catalyst that is used for producing polycarbonate and the method for producing polycarbonate, especially while paying attention to environmental protection, the catalyst that is used for efficient production of high-quality polycarbonate and the method for producing polycarbonate, described polycarbonate Carbonates are useful as resin materials in the fields of electricity and electronics, automobiles, optical parts, and structural materials. Background technique [0003] Generally, a method of reacting an aromatic dihydroxy compound such as bisphenol A with phosgene in the presence of a base (solution method) is a known method for producing po...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C08G64/36C08G64/20
Inventor 冈本正哉杉山顺一上田充
Owner NAT INST OF ADVANCED IND SCI & TECH