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Multiple-effect type water-based synthesized cutting solution and preparation thereof

A water-based, complexing agent technology, used in lubricating compositions, petroleum industry and other directions, can solve the problems of high product cost, high raw material cost, high energy consumption, etc. Well-formulated effect

Inactive Publication Date: 2008-12-17
大连弘瑞化工有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The former is mainly composed of water, mineral oil and emulsifier, which is characterized by good lubricating performance, but poor in stability and permeability, prone to mildew and odor, and short service life; the latter is mainly composed of various water-soluble Additives (such as lubricants, extreme pressure anti-wear agents, anti-rust agents, surfactants, etc.) Stability, long service life, and positive significance in terms of environmental protection and energy saving. It is the mainstream of cutting (grinding) fluid development, and it is also a hot spot in research and development at home and abroad.
CN86102438 discloses an oil-free cutting fluid that does not contain mineral oil, which is characterized by low cost, simple preparation, no pollution, and harmlessness, but still has problems such as short service time and poor lubrication and rust resistance; CN91105163 discloses a long-life synthetic cutting fluid , excellent performance, but because it contains bactericide, there are certain toxic and side effects; CN94108478 discloses sulfide water-based cutting fluid, the performance of its cutting fluid is all excellent, but the raw material cost of its composition is high, and contains sulfide, to The environment has a certain impact; CN1459493 discloses a long-lasting synthetic cutting fluid with excellent performance, but the No. 1 monomer, No. 2 monomer, and No. 3 monomer in the composition are all reacted at 500 ° C, which consumes a lot of energy; CN1746281, CN1746282 disclose environment-friendly type cutting (grinding) cutting fluid, it has lubricating, extreme pressure anti-wear, good anti-rust performance, nontoxic, harmless to human body, environmental protection, the characteristic of long service life, but due to adding more expensive molybdate, polyether compounds, high product cost

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0062] Example 1. Put 70kg of water into the kettle, stir and heat to 60-70°C, add 0.1kg EDTA, 5kg sodium benzoate, 3kg boric acid, 1kg urea, 0.1kg benzotriazole, 0.6kg K 12 , 5kg triethanolamine oleate, 6kg additive A, 8kg ethanolamine, 0.6kg OP 10 , 0.6kg antistatic agent, mix evenly, cool down to 30°C and discharge, the obtained appearance is a yellow transparent liquid, the pH value is 8-9, the defoaming property is ≤2ml / 10min, the surface tension is 29.8dyn / cm, and the rust resistance is single For the cutting fluid with sheet > 120h and lamination > 16h, the working fluid concentration is 1.3-1.6%.

Embodiment 2

[0063] Example 2, put 70kg of water into the kettle, stir and heat up to 60-70°C, add 0.1kg EDTA, 3kg sodium benzoate, 3kg boric acid, 1kg urea, 0.1kg benzotriazole, 0.6kg K 12 , 6kg triethanolamine oleate, 7kg additive A, 8kg ethanolamine, 0.6kg OP 10 , 0.6kg antistatic agent, mix evenly, cool down to 30 ℃ and discharge, the appearance is yellow transparent liquid, PH value is 8-9, defoaming property is ≤2ml / 10min, surface tension is 27.4dyn / cm, rust resistance is single Chip > 128h, lamination > 16h cutting fluid.

Embodiment 3

[0064] Example 3, put 70kg of water into the kettle, stir and heat to about 60°C, add 0.1kg EDTA, 4.8kg sodium benzoate, 3kg borax, 1kg urea, 0.3kg benzotriazole, 0.6kg LAS, 4kg oleic acid triethanolamine, 8kg additive B, 7kg ethanolamine, 0.6kg 6501, 0.6kg antistatic agent, mix evenly, cool to 30 ℃ and discharge, the obtained appearance is yellow transparent liquid, pH value is 8~9, eliminates Cutting fluid with foaming property ≤2ml / 10min, surface tension 27.5dyn / cm, rust resistance >120h for a single piece, and >22h for a laminated piece.

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PUM

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Abstract

The invention relates to a multi-effect water-based composite cutting / grinding fluid which consists of water-soluble oil, cleaning agent, extreme pressure antiwear agent, antirust, antibacterial agent, complexant, solubilizer and anstatic agent. The water-soluble oil is the mixture of aminoethyl alcohol and triethanolamine oleate, the cleaning agent is anionic surfactant or nonionic surfactant, the extreme pressure antiwear agent is one or two of additives A, B, C, D, E and F, the antirust is benzotriazole and sodium benzoate, the antibacterial agent is boric acid and borax, the complexant is EDTA and the solubilizer is urea. The cutting / grinding fluid with various improved performances is non-toxic and tasteless, is an environment-friendly product and has no harm to human body and the skin of users; the operating cycle is normally more than 6 months.

Description

technical field [0001] The invention relates to a cutting (grinding) fluid for metal processing, which belongs to the preparation method of a high-water base type high-efficiency, low-cost and multi-purpose cutting (grinding) fluid. Background technique [0002] The cutting fluid with excellent performance has good cooling, lubricating, cleaning and anti-rust properties, and has a significant effect on improving the quality and efficiency of cutting processing and reducing tool wear. At present, the water-soluble cutting fluids used at home and abroad are mainly divided into emulsified cutting fluids and water-based synthetic cutting fluids. The former is mainly composed of water, mineral oil and emulsifier, which is characterized by good lubricating performance, but poor in stability and permeability, prone to mildew and odor, and short service life; the latter is mainly composed of various water-soluble Additives (such as lubricants, extreme pressure anti-wear agents, ant...

Claims

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Application Information

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IPC IPC(8): C10M173/02C10N40/22
Inventor 车吉泰
Owner 大连弘瑞化工有限公司
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