Automatic control system and control method of optical filming

An automatic control and optical coating technology, applied in optics, optical components, comprehensive factory control, etc., can solve the problems of unstable product quality, complicated coating debugging of coating machines, waste of optical materials and film materials, etc., to meet the needs of large batches Production requirements, rich software and hardware resources, accurate and stable coating quality

Active Publication Date: 2008-12-24
HENAN COSTAR GRP CO LTD
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AI Technical Summary

Problems solved by technology

In the known technology, the production operation and process control of optical coating usually adopt manual operation and simple instrument monitoring, and each link can only be controlled by experience
This production method not only has low production efficiency, high labor intensity, and unstable product quality, but also a little carelessness of the operator will lead to poor coating quality, batches of workpieces are scrapped, and waste of expensive optical materials and film material resources. , and even lead to the occurrence of coating equipment and even persona

Method used

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  • Automatic control system and control method of optical filming
  • Automatic control system and control method of optical filming
  • Automatic control system and control method of optical filming

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Embodiment Construction

[0039] see figure 1 , the optical coating automatic control system of the present invention adopts the OPC technology, adopts serial port communication, and uses the control software developed by C language to control the coating machine from vacuuming to coating process including vacuuming, evaporation, gas filling, workpiece disk rotation, and crucible replacement. Automatic operation and full-automatic control of actions such as position and comparison sheet, to realize full-automatic single-layer or multi-layer film thickness control. The automatic control system includes a hardware system and a software system. The hardware system has an industrial computer, a display with a touch screen connected to it, a crystal controller connected through serial communication, and a set of temperature controllers composed of 4 PID digital temperature controllers. instrument, composite vacuum gauge, electron gun and control unit. in:

[0040] The function of the industrial computer i...

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Abstract

The invention relates to an optical coating automatic control system which comprises an industrial control computer, a control unit, a serial port expansion card for connection, a display, a digital temperature controller and a compound vacuum gauge. The optical coating automatic control system comprises a coating operation signal processing and program control function module, OPC control system software, an interlocking function module, a misoperation protection function module, a failure safety processing and alarm function module, coating data information automatic record, a storage function module, a man machine operation interface and an abnormal alarm interface. The control system and the control method of the invention can realize automatic operation during the whole process of optical coating and the automatic monitoring and processing of abnormity happening and failure during the operation process of all equipment, and can carry out real-time display, record and storage to information parameters during the operation process of the coating system, thereby having the advantages of highly system reliability, stable coating quality, high efficiency, convenient operation and reducing production cost, etc.

Description

technical field [0001] The invention belongs to the technical field of optical coating monitoring, and relates to an optical coating automatic control system and a control method thereof. Background technique [0002] Vacuum coating is an important link in the production of optical devices, especially in the field of precision optical technology such as modern photography and projection. The quality of coating often determines the main performance and function of optical devices. In the known technology, the production operation and process control of the optical coating usually adopts manual operation and simple instrumentation monitoring, and each link can only be controlled by experience. This production method not only has low production efficiency, high labor intensity, and unstable product quality, but also a little carelessness of the operator will lead to poor coating quality, batches of workpieces are scrapped, and waste of expensive optical materials and film mater...

Claims

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Application Information

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IPC IPC(8): G05B19/418G02B1/10
CPCY02P90/02
Inventor 赵升林刘琳孙龙
Owner HENAN COSTAR GRP CO LTD
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