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Improved process for the dehydrogenation of alkyl-aromatic hydrocarbons for the production of vinyl-aromatic monomers

A technology for vinyl aromatics and aromatics, applied in the field of dehydrogenation of ethylbenzene to prepare styrene

Active Publication Date: 2013-02-13
POLIMERI EUROPA SPA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0026]4. The yield of the dehydrogenation reaction decreases, which is attributed to the decrease in conversion and selectivity, thus increasing the internal pressure of the reactor
[0027]5. The production capacity of the factory is reduced, which is attributed to the reduction of the reaction yield, the reduction of the heat exchange efficiency, and the reduction of the cross-sectional area of ​​the gas channel;
[0028]6. Yield loss due to the need to shut down the system to clean it when the above phenomenon results in continued waste;
[0029]7. Increased costs, especially due to parking and cleaning equipment;
[0030]8. Serious damage to equipment because when cleaning is impossible, parts must be stopped and replaced

Method used

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  • Improved process for the dehydrogenation of alkyl-aromatic hydrocarbons for the production of vinyl-aromatic monomers
  • Improved process for the dehydrogenation of alkyl-aromatic hydrocarbons for the production of vinyl-aromatic monomers

Examples

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preparation example Construction

[0056] For example the preparation method of styrene, the carrying out of dehydrogenation reaction is for example as follows, adopts fixed-bed catalyst, by introducing the mixture of ethylbenzene steam and steam in the first reactor, wherein the molar ratio of water / ethylbenzene is 5-15, Preference is given to 6-12, in which partial conversion of ethylbenzene takes place. After controlling the temperature at the target value by means of a heat exchanger, the reaction mixture leaves the first reactor and is introduced into the second reactor. The reaction mixture, at least 50% converted from ethylbenzene, is cooled and condensed before being sent to the purification zone. If desired, a third reactor may be included at the outlet of the second reactor to increase the conversion of ethylbenzene to above 70%.

[0057] The gas from the dehydrogenation reactor, exiting at a temperature of 450-650°C, preferably 550-610°C, is cooled by a series of heat exchangers, the recovered heat ...

Embodiment

[0062] The examples provided are based on a comparison with industrial data for a styrene production plant, which has the advantage of an improved condensing unit, condensing in the shell (referred to as an improved unit), compared to a conventional unit, where the condensing is in the It is carried out in the tube of two series-connected devices, the first cooled with air and the second with water (called the reference device).

[0063] Device conditions are described below.

[0064] The plant includes an ethylbenzene preparation section into which ethylene and benzene are introduced in an AlCl-based 3 In the presence of a catalyst, the reaction pressure is about 0.5MPa, and the reaction temperature is 150°C. The effluent from this reaction section is directed to the separation zone where the separation is based on AlCl 3 catalyst, the stream then enters a distillation section containing 3 multilayered columns. In the first distillation column, the pressure is about 0.6MPa...

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Abstract

Process for the production of vinyl-aromatic monomers which comprises: a) feeding an aromatic stream and an olefinic stream to alkylation; b) feeding the reaction product coming from the alkylation section to a first separation section; c) recovering the mono-alkylated aromatic hydrocarbon from the first separation section; d) feeding the mono-alkylated aromatic product to a dehydrogenation section; e) cooling and condensing the reaction gases in the shell of one or more heat exchangers; f) feeding the reaction product coming from the dehydrogenation section to a second separation section; g) recovering the stream of vinyl-aromatic monomer.

Description

technical field [0001] This invention relates to an improved process for the preparation of vinylaromatic monomers from the dehydrogenation of alkylaromatics. [0002] More particularly, this invention relates to an improved process for the preparation of vinylaromatic monomers by dehydrogenation of the corresponding alkylation products. [0003] More particularly, the present invention relates to an improved process for the dehydrogenation of ethylbenzene to prepare styrene. Background technique [0004] Vinyl aromatic monomers, such as styrene, are well known for use in the preparation of plastic materials such as compression molded / crystalline polystyrene (homopolymer), compression molded impact polystyrene (HIPS), expanded polystyrene Styrene and other products. These monomers are usually prepared from the corresponding alkylaromatic products by first dehydrogenating them in the gas phase, at high temperature, low pressure, in the presence of water vapor, in contact wi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07C7/04C07C7/09
CPCC07C7/09C07C7/04Y10S585/95C07C15/46
Inventor M·鲁弛尼A·加勒奥提
Owner POLIMERI EUROPA SPA