Polyimide solvent cast films having a low coefficient of thermal expansion and method of manufacture thereof
A technology of thermal expansion coefficient and polyimide film, applied in chemical instruments and methods, liquid chemical plating, synthetic resin layered products, etc.
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[0058] Solvent cast films according to the present invention may be prepared by any method known in the art. The following patents assigned to GE disclose general methods of making solvent cast films and casting solutions: 4,115,341; 4,157,996; 4,307,226; 4,360,633; 4,374,972; and, 3,847,867. A method of preparation may include the steps of forming a polyamic acid solution comprising monomers comprising one or more dianhydrides and one or more organic diamines at least partially dissolved in a solvent system The polyamic acid product of component; Cast this polyamic acid solution on the substrate, make this polyamic acid solution have the form of length, width and depth on the substrate surface; Remove solvent, and solidify this polyamic acid solution, A film is formed having a CTE of less than 70 ppm / °C, specifically less than 60 ppm / °C, and a thickness of 0.5 microns to 250 microns, specifically 0.1 to 250 microns.
[0059] Alternatively, the method may comprise preparing a...
Embodiment 1-72
[0267] The film casting method and experiment of embodiment 1-72:
[0268] Formulations 1-72 of the invention were prepared using the compositions listed in Table 1. For each anhydride, the amount of each monomer was calculated using a stoichiometry of 1 amine per anhydride, without correction for purity, (correcting for purity affects the final molecular weight of the polymer and can affect the final properties of the article). A Microsoft Excel spreadsheet calculator was set up to calculate the grams of each monomer based on the desired total polymer in grams and the monomer feed for dianhydride and amine. Those skilled in the art will appreciate that there are many different ways to ascertain the correct weight of each ingredient to be used to prepare a film according to the invention. Those skilled in the art are able to calculate the weight of the ingredients based on the total stoichiometry and calculate the final percent solids based on the reaction mechanism enumerate...
Embodiment 73
[0304] Detailed film casting example:
[0305] On an analytical balance, weigh out 0.5937 g (0.001914 mol) of 4,4′-oxydiphthalic anhydride and 0.4752 g (0.001914 mol) of 4,4′-diaminodiphenylsulfone to the desired weight within ±0.0005g. The monomer was transferred to a 20 mL scintillation vial and the weighing paper was rinsed with 2.0 mL of dimethylacetamide to ensure complete monomer transfer. The remaining solvent (5.47 mL dimethylacetamide) was removed with a volumetric pipette to give a solution of 12.5 wt% solids. The tube was inertized by flowing nitrogen through the tube for 1 minute and then quickly capping the tube. The samples were then placed on a shaker overnight to form a poly(amic acid) solution.
[0306] Slides (Fisherbrand pre-cleaned microscope slides) were washed with hexane. The solution (2.0 mL) was then filtered through a 0.45 micron syringe tip filter onto a glass slide. The solution-coated slides were then placed on a hot plate equipped with: tempe...
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Abstract
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