Low-coke-ratio blast furnace ironmaking technique

A blast furnace ironmaking and coke ratio technology, applied in blast furnaces, blast furnace details, furnaces, etc., can solve the problems of high unit investment, high production cost, low single furnace output, etc., to save investment, improve productivity, and avoid the process of carbon deposition. Effect

Active Publication Date: 2009-09-02
XINJIANG BAYI IRON & STEEL
View PDF3 Cites 34 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In terms of direct reduction, the gas-based shaft furnace method (Midrex, HYL) has an absolute advantage, but they all need to use reformed natural gas as the raw material for reducing gas, so Can only be developed in areas with rich and cheap natural gas resources
At present, the dominant coal-based direct reduction method in the world is the rotary kiln method. The main advantage of this method is that it can directly use coal as fuel and reducing agent. Its disadvantage

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Low-coke-ratio blast furnace ironmaking technique
  • Low-coke-ratio blast furnace ironmaking technique
  • Low-coke-ratio blast furnace ironmaking technique

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Some 2500m 3 A high-efficiency and environmentally-friendly blast furnace combining a blast furnace and a 2050t / d dry pulverized coal gasifier. The single-furnace gas output of the dry pulverized coal gasifier is 164000m 3 / h, the oxygen consumption of pulverized coal gasification is 47400m 3 / h, the coke ratio of the blast furnace is 200kg / t, the amount of pulverized coal injected by the tuyere is 100kg / t, and the amount of oxygen blown by the tuyere is 22000m 3 / h, the amount of top gas of the purifying blast furnace that is used for the quenching generation gas exchange is 180,000m 3 / h, the utilization factor of the blast furnace is 3.0t / m 3 .d, the iron output of the blast furnace is 7500t per day, and the amount of gas blown into the furnace body is 1323m3 / t iron.

[0042] The charge structure of the blast furnace is 80% of sintered ore, 10% of pellets, 10% of concentrated ore, average iron grade of 60%, slag binary basicity of 1.15, and secondary metallurgical coke w...

Embodiment 2

[0048] Some 1250m 3 A high-efficiency and environmentally friendly blast furnace combining a blast furnace and a 1050t / d dry pulverized coal gasifier. The single furnace gas output of the dry pulverized coal gasifier is 84000m 3 / h, the oxygen consumption of pulverized coal gasification is 24400m 3 / h, the coke ratio of the blast furnace is 190kg / t, the amount of pulverized coal injected at the tuyere is 100kg / t, and the amount of oxygen blown at the tuyere is 11000m 3 / h, the amount of top gas of the purifying blast furnace that is used for the quenching generation gas exchange is 95000m 3 / h, the utilization factor of the blast furnace is 3.4t / m 3 .d., the blast furnace produces 4250t of iron per day, and the amount of gas blown into the furnace body is 1322m 3 / t iron.

[0049] The charge structure of the blast furnace is 80% of sintered ore, 10% of pellets, 10% of concentrated ore, average iron grade of 60%, slag binary basicity of 1.20, and secondary metallurgical coke with a...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Granularityaaaaaaaaaa
Login to view more

Abstract

The invention relates to a low-coke-ratio blast furnace ironmaking technique. Dry coal powder is pressurized and gasified in a separate gasification furnace, the dry coal powder is injected into the gasification furnace to be sufficiently mixed with pure oxygen, burnt and gasified to produce high-temperature coal gas, the pressure in the gasification furnace is 0.3MPa to 0.6MPa, and the temperature of the coal gas at the outlet is 1300 DEG C to 1550 DEG C; the coal gas at the outlet of the gasification furnace is mixed with the purified cold coal gas at the blast furnace top, and the temperature is controlled at 900 DEG C to 1050 DEG C; the high-temperature high-reducibility hot coal gas is then injected into the lower part of the body of the blast furnace, that is, the area above the root of a cohesive zone, so that the metallization ratio of charging can reach 85 percent to 95 percent when reaching the cohesive zone; and part of the coal powder is injected from the tuyere of the blast furnace to be subjected to pure oxygen combustion. The invention, which is a novel blast furnace ironmaking technique taking dead coal and oxygen as main energy sources, can reduce the coke ratio of the blast furnace to be less than 200kg, greatly increase the productivity of the blast furnace and reduce the emission of coke-making pollutant, thus enhancing the competitiveness of the blast furnace ironmaking technique.

Description

technical field [0001] The invention relates to an ironmaking process, in particular to an energy-saving and environment-friendly low coke ratio blast furnace ironmaking process. Background technique [0002] In recent years, the world iron and steel industry has developed rapidly, and the process of metal extraction from ore to pig iron has also made great progress. However, as far as the ironmaking process for producing steelmaking raw materials is concerned, the blast furnace is still the main process with an absolute advantage. [0003] If counting from the use of coke, the modern ironmaking blast furnace has a history of more than 300 years. The blast furnace mainly uses coke and artificial lump iron ore as the main raw materials. It smelts molten iron through physical and chemical processes such as fuel combustion, gasification, heat transfer, reduction, melting, and separation. It is a very efficient high-temperature multi-phase reactor. Modern large-scale blast fur...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): C21B5/00
Inventor 周渝生张友平李肇毅钱晖范建峰
Owner XINJIANG BAYI IRON & STEEL
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products