Method for preparing hydroxylapatite coating by cold spraying

A hydroxyapatite and cold spraying technology, which is applied in the field of biomedical implant material preparation, can solve the problems of coating residual stress, too fast dissolution, low crystallinity, etc., to avoid overheating and deformation, good biological stability, The effect of high bonding strength

Inactive Publication Date: 2009-12-02
BEIJING UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the process of traditional plasma spraying, phenomena such as amorphization, recrystallization and thermal decomposition occur, the coating has high impurity content, low crystallinity, and too fast dissolution in the body, resulting in coating peeling
At the same time, the residual stress of the coating will be caused during the spraying process, which will significantly affect the mechanical properties and biological properties of HA.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0011] Example 1: The dried hydroxyapatite powder is sprayed onto the substrate using a cold spray system. The spraying process parameters are: the working gas is nitrogen, preheated to 490°C, the inlet temperature of the working gas is 500°C, and the pressure It is 2.5MPa; the powder feeding gas is nitrogen, preheated to 50°C. The gun swing speed is 200mm / s, the step is 2mm, the number of spraying is 2 times, and the spraying distance is 10mm. A HA coating with a thickness of 5 μm was obtained.

Embodiment 2

[0012] Example 2: The dried hydroxyapatite powder is sprayed onto the substrate using a cold spray system. The spraying process parameters are: the working gas is nitrogen, preheated to 500°C, the inlet temperature of the working gas is 550°C, and the pressure It is 3MPa; the powder feeding gas is nitrogen, preheated to 50°C. The gun swing speed is 180mm / s, the step is 2mm, the number of spraying is 2 times, and the spraying distance is 15mm. A HA coating with a thickness of 4 μm was obtained.

Embodiment 3

[0013] Example 3: The dried hydroxyapatite powder is sprayed onto the substrate by using a cold spray system. The spraying process parameters are as follows: the working gas is nitrogen, preheated to 550°C, the inlet temperature of the working gas is 600°C, and the pressure It is 3MPa; the powder feeding gas is nitrogen, preheated to 50°C. The gun swing speed is 250mm / s, the step is 2mm, the number of spraying is 2 times, and the spraying distance is 20mm. A HA coating with a thickness of 5 μm was obtained.

[0014] Diffraction analysis of the coatings obtained in the above three examples shows that the coating phase is HA, and does not contain α-TCP, β-TCP, TTCP and CaO phases that often appear in coatings prepared by plasma spraying methods. The coating was soaked in simulated body fluid at 37°C and Hanks Balanced SaltSolution (HBSS) balanced salt solution (H8264) produced by Sigma for 3 days, 7 days, 14 days and 21 days respectively, and the coating did not peel off. The ...

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PUM

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Abstract

The invention discloses a method for preparing a hydroxylapatite coating by cold spraying, which belongs to the field of implant processing and preparation in biomedical material engineering. The method adopts cold spraying equipment to spray dried hydroxylapatite powder onto a matrix of a biomedical implant metal material with the surface subjected to sand blasting treatment, thereby obtaining the hydroxylapatite coating with high crystallinity and good biological stability. The method can effectively avoid the thermal decomposition of sprayed powder, namely hydroxylapatite during the processing, can reduce the non-crystallization and hydroxyl loss, has small influence on an organization structure of the material, retains a structure of the originally spayed HA powder, and does not generate impurity phases. The hydroxylapatite powder used by the sprayed powder can realize the full recovery, which saves the powder for spraying in a large quantity. The method can prepare the hydroxylapatite coating on the surfaces of implant metal materials to ensure that the surfaces of biologically inert metal matrixes have biological activity, and can prepare medical implant devices such as dental roots, artificial joints and the like.

Description

technical field [0001] The invention belongs to the technical field of preparation of biomedical implant materials, and in particular relates to a method for preparing a hydroxyapatite coating by cold spraying. Background technique [0002] Hydroxyapatite (HA) coatings based on metal materials have become a focus in the application and research of biomedical implants. The HA coating was prepared on the metal surface by plasma spraying technology, and the artificial bone and artificial tooth root prepared by this method have been successfully applied clinically. However, phenomena such as amorphization, recrystallization, and thermal decomposition occur in the traditional plasma spraying process, and the coating has high impurity phase content, low crystallinity, and too fast dissolution in the body, resulting in coating peeling off. At the same time, the residual stress of the coating will be caused during the spraying process, which will obviously affect the mechanical pro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C24/04A61L27/32
Inventor 蒋建敏李晓延赵秋颖贺定勇崔丽周正王智慧赵力东班书英
Owner BEIJING UNIV OF TECH
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