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Salt-fog preventing coating for cable and preparation method thereof

An anti-salt spray and coating technology, applied in coatings, anti-corrosion coatings, insulating cables, etc., can solve the problems of increased cable weight, increased cable weight, and cable corrosion, achieving fast curing speed, good protection, and increased The effect of cost of use

Active Publication Date: 2010-01-20
江苏东旭电缆有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The cable floats on the water surface through the buoy, and transmits power to the mining equipment. In such an application, it often has to withstand high wind speed, strong ultraviolet radiation, high salt pollution, brine immersion, and severe acid, alkali, oil, and salt corrosion. After a long-term use of ordinary cables, a thick layer of crystalline salt will condense on the surface of the cable, increasing the weight of the cable, resulting in an increase in the weight of the cable, corroding the surface of the cable, and in severe cases, the cable will be broken. This situation is difficult. For many years, there has been no good solution to the problems of users and cable manufacturers, so that users have to remove the crystallized salt on the surface of the cable every six months, and replace the cable once a year.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] A cable anti-salt spray coating, which comprises the following components in parts by weight:

[0033] Silicone rubber (RTV) 100 parts

[0034] No. 2 fumed white carbon black 30 parts

[0035] 4 parts diphenylsilanediol

[0036] Benzoyl peroxide (BP) 0.8 parts

[0037] Zinc oxide 20 parts

[0038] Anti-ultraviolet agent 0.6 parts

[0039] Paraffin 6 parts

[0040] 5 parts paraffin oil

[0041] Transformer oil 5 parts.

[0042] Preparation method: Mix silicone rubber, No. 2 fumed silica, diphenylsilanediol, benzoyl peroxide, zinc oxide, anti-ultraviolet agent, paraffin, paraffin oil and transformer oil in the formula quantity, and use banburying Machine mixing for 15 to make the components of the rubber material mixed evenly, and then use the open mill to re-mix the rubber material, and the mixed rubber is fully re-milled and then sliced ​​to make a silicone rubber mixed film; then cut into small pieces and placed in Soak in toluene for 24 hours, stir to make a c...

Embodiment 2

[0044] A cable anti-salt spray coating, which comprises the following components in parts by weight:

[0045] Silicone rubber (RTV) 100 parts

[0046] No. 2 fumed white carbon black 40 parts

[0047] 6 parts of diphenylsilanediol

[0048] Benzoyl peroxide (BP) 1 part

[0049] Zinc oxide 35 parts

[0050] 1 part anti-ultraviolet agent

[0051] Paraffin 8 parts

[0052] 6 parts paraffin oil

[0053] Transformer oil 6 parts.

[0054] Preparation method: Mix silicone rubber, No. 2 fumed silica, diphenylsilanediol, benzoyl peroxide, zinc oxide, anti-ultraviolet agent, paraffin, paraffin oil and transformer oil in the formula quantity, and use banburying Machine kneading for 16 minutes to make the ingredients of the rubber compound evenly mixed, and then use the open mill to re-mix the rubber material. After the mixed rubber is fully re-milled, it is thinly sliced ​​to make a silicone rubber mixed film; then cut into small pieces and set aside Soak in xylene solvent for 30 h...

Embodiment 3

[0056] A cable anti-salt spray coating, which comprises the following components in parts by weight:

[0057] Silicone rubber (RTV) 100 parts

[0058] No. 2 fumed white carbon black 20 parts

[0059] 2 parts diphenylsilanediol

[0060] Benzoyl peroxide (BP) 0.5 parts

[0061] Zinc oxide 15 parts

[0062]Anti-ultraviolet agent 0.5 parts

[0063] 4 parts paraffin

[0064] 3 parts paraffin oil

[0065] Transformer oil 4 parts.

[0066] Preparation method: Mix silicone rubber, No. 2 fumed silica, diphenylsilanediol, benzoyl peroxide, zinc oxide, anti-ultraviolet agent, paraffin, paraffin oil and transformer oil in the formula quantity, and use banburying Machine kneading for 6 minutes to make the components of the rubber compound evenly mixed, and then use the open mill to re-mix the rubber material. After the mixed rubber is fully re-milled, it is thinly sliced ​​to make a silicone rubber mixed film; then cut into small pieces and placed Soak in toluene or xylene solvent ...

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PUM

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Abstract

The invention discloses a salt-fog preventing coating for a cable, comprising the following components based on portions by weight: 100 portions of silicon rubber, 20-40 portions of No.2 fumed silica, 2-6 portions of diphenyl silanediol, 0.5-1 portion of benzoyl peroxide, 15-35 portions of zinc oxide, 0.5-1 portion of ultraviolet radiation resistant agent, 4-8 portions of olefin, 3-6 portions of olefin oil and 4-6 portions of transformer oil. The invention also discloses a preparation method of the salt-fog preventing coating for the cable. The salt-fog preventing coating for the cable can well prevent strong ultraviolet radiation from irradiating the cable and prevent high salt dirty, brine dipping, acid, alkali, oil, salt, and the like from seriously eroding the cable. In a process of using the coating, the olefin and the transformer oil can be gradually separated out on the surface of the cable so that crystal salt caused by seawater can be effectively prevented from adhering on the surface of the cable, the cable can be well protected, and the service life of the cable can be greatly prolonged.

Description

technical field [0001] The invention relates to an anti-salt mist coating for cables and a preparation method thereof, belonging to the field of preventing salt mist erosion of electrical connection cables of ocean mining ships and oil drilling platforms working on sea surfaces and salt lakes. Background technique [0002] Salt-spray resistant cables are used for power connections on marine exploration vessels and oil rigs. The cable floats on the water surface through the buoy, and transmits power to the mining equipment. In such an application, it often has to withstand high wind speed, strong ultraviolet radiation, high salt pollution, brine immersion, and severe acid, alkali, oil, and salt corrosion. After a long-term use of ordinary cables, a thick layer of crystalline salt will condense on the surface of the cable, increasing the weight of the cable, resulting in an increase in the weight of the cable, corroding the surface of the cable, and in severe cases, the cable ...

Claims

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Application Information

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IPC IPC(8): C09D183/04C09D5/08H01B7/28
Inventor 王子强储俊彪胡俊琴史行波
Owner 江苏东旭电缆有限公司
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