Titanizing and aluminizing agents for sponge titanium reactor and method

The technology of aluminizing agent and reactor is applied in the field of titanium infiltrating and aluminizing for the production of sponge titanium reactor, which can solve the problems of high aluminum content on the surface of the aluminized layer, low aluminum content on the aluminized surface, and poor high temperature oxidation resistance. To achieve the effect of increasing the service life, increasing the number of times of use, and easy operation

Inactive Publication Date: 2010-04-07
朝阳金达钛业股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Conventional methods tend to cause the infiltration agent to bond to the surface of the workpiece, and the aluminum content on the surface of the aluminized layer is high, which is prone to brittle Al 3 Fe, Al 5 Fe 2 phase, it is easy to fall off during use; the aluminum content on the aluminized surface is too low, and the high temperature oxidation resistance is poor

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Example 1: The components by weight of the aluminizing agent are: 25% aluminum powder (aluminum powder particle size: 280 mesh), 73% alumina (aluminum oxide powder particle size: 280 mesh), 2% ammonium chloride.

[0021] The titanizing agent consists of the following components by weight: 38% titanium powder (titanium powder particle size: 280 mesh), 59% alumina (alumina powder particle size: 280 mesh), 3% ammonium chloride.

[0022] Surface treatment: Soak the inner and outer surfaces of the new reactor with diluted industrial hydrochloric acid for 5 to 7 days to remove surface oil, rust, etc.; rinse with high-pressure water after pickling to wash away the acid water and dirt on the inner and outer walls of the new reactor , whichever reveals a metallic luster, blow dry with compressed air.

[0023] Paste coating: adjust the titanizing agent and aluminizing agent with water to make a thin paste, the weight ratio of titanizing agent or aluminizing agent: water is 1:1; a...

Embodiment 2

[0026] Example 2: The components by weight of the aluminizing agent are: 34% aluminum powder (aluminum powder particle size: 280 mesh), 63% alumina (aluminum oxide powder particle size: 280 mesh), 3% ammonium chloride.

[0027] The titanizing agent has the following weight components: 30% titanium powder (titanium powder particle size: 280 mesh), 68% alumina (alumina powder particle size: 280 mesh), 2% ammonium chloride.

[0028] Coating treatment method: (wherein the total thickness of titanizing agent and aluminizing agent coating is 0.5mm, after degassing, heat to 1000±10°C for 8 hours in an argon atmosphere), other surface treatment, paste coating and degassing The insulation treatment process is the same as in Example 1.

[0029] Surface treatment effect: the outer surface of the reactor is mainly FeAl, Fe 3 Al phase, the aluminum content is 40% at, the total thickness of the infiltration layer is 0.5mm; the inner surface is silver gray, smooth and dense, and the thickne...

Embodiment 3

[0030] Example 3: The weight components of the aluminizing agent are: 40% aluminum powder (fineness of aluminum powder: 200 mesh), 57% aluminum oxide (fineness of aluminum powder: 200 mesh), 3% ammonium chloride.

[0031] The titanizing agent consists of the following components by weight: 28% titanium powder (fineness of titanium powder: 200 mesh), 70% alumina (fineness of alumina powder: 200 mesh), 2% ammonium chloride.

[0032] Coating treatment method: (where the total thickness of the coating of titanizing agent and aluminizing agent is 0.5mm, after degassing, heat it to 990±10°C for 6 hours in an argon atmosphere), other surface treatment, paste coating and degassing The insulation treatment process is the same as in Example 1.

[0033] Surface treatment effect: the outer surface of the reactor is mainly FeAl phase, the aluminum content is 48% and the total thickness of the infiltration layer is 0.4mm; the inner surface is silver gray, smooth and dense, and the thickness...

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Abstract

The invention provides titanizing and aluminizing agents for a new reactor for producing sponge titanium and coating and permeating methods. Components of the aluminizing agent comprise aluminum powder, alumina and ammonium chloride; and components of the titanizing agent comprise titanium powder, alumina and ammonium chloride. The coating method comprises the following steps: coating the aluminizing agent on the external surface of the reactor, and coating the titanizing agent on the internal surface, wherein the total thickness of the aluminizing and titanizing coatings is 0.4 to 0.7 millimeter; and putting the coated reactor into heating equipment, degassing the reactor for 2 to 5 hours at the low temperature of between 150 and 300 DEG C, heating the reactor to between 650 and 1,100 DEG C under the protection of argon atmosphere, and preserving the heat for 4 to 10 hours. Through test, FeAl and Fe3A1 phases are mainly positioned on the external surface of steel in the method, and the content of aluminum is 18 to 55 weight percent. The method for aluminizing outside and titanizing inside at the same time controls the content of impurity iron in the sponge titanium to be lower than 0.02 percent while keeping the cost, improves the usage times of the reactor, and greatly reduces the production cost of the sponge titanium.

Description

technical field [0001] The invention relates to a method for titanizing and aluminizing a reactor for producing sponge titanium, in particular to a titanizing and aluminizing agent and a method for coating and infiltrating a new reactor using the titanizing and aluminizing agent. Background technique [0002] The new reactors used in the production of titanium sponge must be infiltrated with titanium. During the vacuum distillation process of titanium sponge, the temperature is as high as 1000°C. Under the high temperature for a long time, the iron in the reactor will infiltrate into the titanium sponge and the wall-climbing titanium. If The new reactor without titanium infiltration treatment will cause high iron content in titanium sponge and degrade, so the effect of titanium infiltration directly affects the product grade. [0003] Because the outer surface of the reactor is continuously oxidized and peeled off in a long-term high-temperature environment, a reactor will b...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C10/30C22B34/12C22B9/02G01F23/30G01F23/40
Inventor 张金宝王继宪
Owner 朝阳金达钛业股份有限公司
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