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Method for producing rubber tree carbonized wood by resin pretreatment

A resin pretreatment, rubber tree technology, applied in the direction of impregnated wood, wood impregnation, wood processing appliances, etc., can solve the dimensional stability and corrosion resistance of treated wood and carbonized wood whose flexural strength and impact toughness decrease , low utilization rate of wood and other problems, to achieve the effect of elegant color, excellent dimensional stability and durability, and less loss of wood strength

Active Publication Date: 2010-06-02
RUBBER RES INST CHINESE ACADEMY OF TROPICAL AGRI SCI +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Application of existing thermal modification technology to produce rubber tree carbonized wood at a temperature above 200 ° C, its color is obviously darkened, similar to teak, and the color is elegant, but the flexural strength and impact toughness of the obtained carbonized wood are significantly reduced, such as treatment at 220 ° C for 3 hours, The loss of flexural strength of wood reaches 38-50%, the wood becomes brittle, the mortise and tenon joints are easy to break during the production of wood products, and the utilization rate of wood is low. However, when treated at a lower temperature of about 190°C, the loss of flexural strength of wood is small , but the color of the wood is lighter, and the improvement of dimensional stability and corrosion resistance is not as good as that of the treated wood above 200 °C

Method used

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  • Method for producing rubber tree carbonized wood by resin pretreatment
  • Method for producing rubber tree carbonized wood by resin pretreatment
  • Method for producing rubber tree carbonized wood by resin pretreatment

Examples

Experimental program
Comparison scheme
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Embodiment 1

[0019] Embodiment one: 10% urea-formaldehyde resin pretreatment produces rubber tree carbonized wood

[0020] 1. Resin pretreatment:

[0021] The rubberwood sawn timber with a moisture content of less than 15% is placed in a vacuum treatment tank, and the timber size is 1000mm×130mm×35mm (length×width×thick). First vacuumize the treatment tank, and keep it for 10 minutes after reaching a vacuum degree of -0.09MPa. Use the negative pressure in the tank to pump the impregnating resin with a concentration of 10% (average molecular weight 500, pH value 10) into the treatment tank. After the resin is filled, Apply a pressure of 1.5MPa and keep it for 40 minutes, then vacuum treatment for 10 minutes to discharge the residual resin in the wood cell cavity, open the tank door, and take out the wood.

[0022] 2. Resin curing and wood drying:

[0023] The resin-impregnated wood is stacked and air-dried for 3 days, and the moisture content is reduced to below 70%. The wood is stacked a...

Embodiment 2

[0030] Embodiment two: 15% urea-formaldehyde resin pretreatment produces rubber tree carbonized wood

[0031] 1, resin pretreatment: pretreatment resin concentration is 15%, and other treatment conditions are with embodiment one;

[0032] 2, resin solidification and wood drying are identical with embodiment one;

[0033] 3. The high-temperature heat treatment process is the same as in Embodiment 1.

Embodiment 3

[0034] Embodiment three: 15% phenolic resin pretreatment produces rubber tree carbonized wood

[0035] 1, resin pretreatment: pretreatment resin is phenolic resin, and concentration is 15%, and other treatment conditions are with embodiment one;

[0036] 2, resin solidification and wood drying are identical with embodiment one;

[0037] 3. The high-temperature heat treatment process is the same as in Embodiment 1.

[0038] In accordance with the national standards "GB1936.1-91 Test method for flexural strength of wood" and "GB1936.2-91 Determination method for flexural modulus of wood", the mechanical properties of rubber tree carbonized wood obtained by treating urea-formaldehyde resin at 220°C for 3 hours were tested. As shown in Table 2, the flexural strength of rubber tree material control is 80.95MPa, its carbonized wood is 43.60MPa, 10% resin pretreated carbonized wood is 49.40MPa, and 15% resin pretreated carbonized wood has a flexural strength of 53.04MPa, compared wi...

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Abstract

The invention belongs to the technical field of wood modification, in particular relating to a method for producing rubber tree carbonized wood by resin pretreatment. The method comprises the following steps: putting the rubber saw wood of which the water content is less than 15% in a vacuum treatment tank for impregnating; then, stacking and airing the wood, putting the wood in a kiln, routinely drying the wood in the kiln until the water content is less than 12%, and then, taking the wood out of the kiln; and putting the obtained wood in heat treatment equipment for high-temperature heat treatment, and taking the wood out of the kiln to obtain the rubber tree carbonized wood, wherein the water content of the wood is 4-6%. The invention has simple processes, high heating rate in the heat treatment process and high production efficiency, can increase the strength of the rubber tree carbonized wood by vacuum pressurization and impregnation of resin, and can effectively prevent the wood from deforming and cracking in the heat treatment process. The obtained rubber tree carbonized wood has the advantages of little loss of strength of the wood, elegant color, more excellent dimensional stability and durability and the like, and can be widely used for indoor and outdoor floors, landscapes, decorative materials and the like, thereby widening the application field of the rubber tree wood and increasing the additional value of the rubber tree wood.

Description

technical field [0001] The invention belongs to the technical field of wood modification, and relates to a method for producing carbonized wood by pretreating rubber wood by resin impregnation, in particular to a method for producing carbonized rubber tree wood by resin pretreatment, especially for improving the mechanical strength of heat-treated wood and for outdoor use Anti-mildew, anti-corrosion performance, and reduce cracking. Background technique [0002] Rubber trees (Hevea brasiliensis) are widely planted in Hainan, Yunnan, and Southeast Asia. Rubber wood is a by-product resource after cutting rubber. The annual output of rubber wood in Southeast Asia exceeds 10 million m 3 , my country's rubber tree plantation area is 13 million mu, and 1.8 million m of wood can be obtained every year 3 , Rubberwood has become an important commercial forest plantation material produced in the tropics. Rubberwood loose-porous wood, dry shrinkage, easy processing, suitable for maki...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B27K3/08B27K3/50
Inventor 李家宁秦韶山林位夫刘君良李晓文李民谢贵水安锋黄华孙
Owner RUBBER RES INST CHINESE ACADEMY OF TROPICAL AGRI SCI
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