Method for overheating steam of cooler waste heat boiler and device used in same

A waste heat boiler and cooling machine technology, applied in the direction of steam superheating, steam generation, furnace, etc., can solve the problems of low quality, shorten the operation period, pipe perforation, etc. The effect of avoiding low temperature corrosion

Inactive Publication Date: 2010-10-20
SHANGHAI UNIVERSITY OF ELECTRIC POWER
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  • Abstract
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  • Application Information

AI Technical Summary

Problems solved by technology

[0003]Since most of the cooling waste gas is composed of air, there is almost no corrosive gas and impurities after dust removal by the dust collector, so many domestic sintering plants use high temperature to cool the waste gas, Entering the waste heat boiler to generate steam, but because the temperature and flow rate of this part of the exhaust gas are not very high, the steam generated after entering the waste heat boiler has a low degree of superheat, low quality, and the steam flow rate is not large. If this part of steam is used to generate electricity, due to the Poor working ability, high steam consumption for power generation, low power generation output, and poor economy. If it is incorporated into the pipeline network, the poor quality of steam will also affect the economy
However, the sintering flue gas at 300-400°C at the tail of the sintering machine has a relatively small quantity, low quality, and complex composition, which contains SO2, NOX Impurities such as sub> and dust directly affect the recovery of this part of heat, so many domestic sintering plants do not use this part of heat, but directly mix it with low-temperature sintering waste gas and discharge it directly through a large flue, which wastes heat energy and pollutes the environment
Even if the sintering waste heat boiler is used to recover this part of the heat, the addition of the sintering flue gas waste heat boiler will increase the equipment cost and complicate the process, and because there will be SO 2 , NO X Corrosive gases such as corrosive gases will inevitably cause low-temperature corrosion. According to relevant literature reports, after low-temperature corrosion occurs on the low-temperature heating surface of a waste heat boiler, the pin ribs at the low-temperature corrosion will be corroded from φ6 to φ1.5. The life of the air preheater is shortened to 4-5 years, and after low-temperature corrosion, it will also cause ash blocking, which will increase the flue gas resistance sharply (it can be increased by more than 1-2 times), overload the fan, and limit the output and output of the boiler. The operation period is shortened, and the boiler is even forced to shut down. If the corrosion is severe, the tube will be perforated and the working medium will leak. Therefore, the occurrence of low-temperature corrosion seriously affects the safety and economy of the boiler operation.

Method used

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  • Method for overheating steam of cooler waste heat boiler and device used in same

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] A device used in a method for superheating steam from a cooler waste heat boiler such as figure 1 shown.

[0042] A device used in the method of superheating steam from a cooler waste heat boiler, including a chimney 1, a spindle fan 2, a sintering machine 3, a sintering flue gas outlet 7, a large flue dust collector 4, a cooler 5, and a cooler dust collector 6 , sintering flue gas outlet bypass valve 8, sintering machine flue 9, sintering flue gas dust collector 10, cooling machine waste heat boiler 11, water spray desuperheater 14, sintering flue gas heat exchanger 15, heat user 17, circulation Fan 18, blower 19, spare fan 23;

[0043] The sintering flue gas heat exchanger 15 is provided with a flue gas inlet 20, a flue gas outlet 21, a steam inlet 13, and a steam outlet 16;

[0044] The flue gas outlet of the cooler waste heat boiler 11 is connected to the inlet of the circulating fan 18, and the outlet of the circulating fan 18 and the outlet of the standby fan 23...

Embodiment 2

[0052] Taking the 1# sintering machine of Baosteel Stainless Steel Division as an example, the cooling waste heat boiler + tail heat exchanger of the present invention is used, that is, a method for superheating the waste heat boiler steam of the cooling machine, including the following two steps:

[0053] (1) Preparation of waste heat boiler steam for cooler

[0054] The flue gas with an outlet temperature of 132°C from the waste heat boiler 11 of the cooling machine enters the circulating fan 18, and then the flue gas enters the high temperature section 24 of the cooler 5 to cool the sintered ore at a temperature of 600-800°C, and the outlet temperature of the cooler 5 reaches 283°C The flue gas enters the cooler dust collector 6 for dust removal, and then enters the cooler waste heat boiler 11 to heat the chemical desalinated water added through the chemical desalinated water inlet 22 to become steam at a temperature of 211°C;

[0055] The flue gas discharged from the waste...

Embodiment 1

[0064] The traditional way (individually cooling waste heat boiler+tail waste heat boiler) is written as an embodiment contrasted with the present invention, and the results are shown in Table 2.

[0065] Table 2 compares the traditional way (separately cooling waste heat boiler + tail waste heat boiler)

[0066]

[0067]

[0068] From Example 2 and Comparative Example 1, it can be seen that the traditional single cooling waste heat boiler and the tail waste heat boiler produce a total of nearly 32.75t / h of steam, the steam parameters are 1.68Mpa, and the temperature is 226°C. However, the cooling waste heat boiler and tail heat exchanger of the present invention can generate nearly 30t / h of steam, and the steam parameters are pressure 1.5Mpa and temperature 265.5°C. Therefore, compared with the traditional method, the steam production is slightly reduced, but the temperature is increased compared with the traditional method, and the quality of the steam is improved, and...

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Abstract

The invention discloses a method for overheating steam of a cooler waste heat boiler by using tail smoke gas waste heat of a sintering machine and a device used in the same. The device comprises a chimney, a spindle fan, a sintering machine, a large-flue dust remover, a cooler, a cooler dust remover, a sintering machine large flue, a cooler waste heat boiler, a sintering smoke gas heat exchanger, a heat user, and the like. The method mainly comprises the step of feeding the steam of the cooler waste heat boiler to the heat user via the high-quality steam formed by the sintering smoke gas heat exchanger. The method for overheating steam of the cooler waste heat boiler by using tail smoke gas waste heat of the sintering machine improves the amount and the quality of steam at the outlet of the waste heat boiler and avoids low-temperature corrosion produced in the heat exchanging process as the temperature of the steam at the inlet of the heat exchanger is far greater than that of an acid dew point of the sintering smoke gas.

Description

technical field [0001] The invention relates to the field of waste heat utilization of sintering process in the iron and steel industry, in particular to a method for superheating the waste heat boiler steam of a cooling machine by utilizing the waste heat of tail flue gas of a sintering machine and a device used therefor. Background technique [0002] The iron and steel industry is one of the industrial sectors with the largest energy consumption, and the energy consumption of the sintering process accounts for about 10% of the total energy consumption in the steel production process, ranking second only to the iron-making process. The waste heat resources in the sintering process are mainly composed of two parts: the sensible heat of sintering ore from the cooling machine, that is, the cooling waste gas, and the sensible heat of the sintering waste gas from the sintering machine, that is, the sintering waste gas. The temperature of the cooling waste gas varies from 100 to ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F22G1/12F22G3/00F27D15/02F27D17/00
CPCY02P10/25
Inventor 潘卫国胡深亚王文欢姜未汀章玲
Owner SHANGHAI UNIVERSITY OF ELECTRIC POWER
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