Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Short-flow environmentally-friendly production method for jute fibers

A technology of jute fiber and production method, which is applied in the direction of chemical production of bast fiber, textiles, papermaking, yarn, etc., can solve the problems of unfavorable biological treatment of wastewater, equipment corrosion, and high lignin content, and can shorten the production process and save energy. Production cost, effect of low lignin content

Active Publication Date: 2011-04-27
郑州银泰企业管理咨询有限公司
View PDF4 Cites 20 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

All over the world, the method of field retting has been used for degumming. The fibers after degumming are thick and hard, with high lignin content, which cannot be used for textile and clothing fabrics.
[0003] Due to the high lignin content of jute, in order to remove lignin, Na 2 S, Na 2 SO 3 The scouring of sulfur-containing compounds will result in high COD of wastewater, which is not conducive to the subsequent biological treatment of wastewater. Using chlorine-containing sodium hypochlorite and sodium chlorite as chlorine bleaching to remove lignin will produce carcinogenic organic chlorine compounds. At the same time Sodium hypochlorite and sodium chlorite are toxic substances, which seriously corrode the equipment. After chlorine bleaching, neutralization and hydrogen peroxide rebleaching are required to remove residual chlorine and prevent yellowing. The water consumption is large, the process is long, and the environment is seriously polluted.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] The short-process environmental protection production method of jute fiber adopts the principle of deep oxidation, and uses materials such as nano-clay preparations and hydrogen peroxide to degumming and bleaching jute bast in the same bath. The process steps of the method are:

[0020] 1) Put 200kg of jute bast through rolling and mechanically removing impurities into the boiling tank, add 1600kg of washing water for reusing degumming and bleaching to carry out cleaning and washing of jute bast, and the temperature is 40° C. for 10 minutes.

[0021] 2) Carry out degumming and bleaching in the same bath for the first time, add 1600kg of water, add the following additives according to the water weight, and stir evenly: nano clay preparation 6g / l, caustic soda 6g / l, soda ash 2g / l, hydrogen peroxide 10g / l;

[0022] Raise the temperature of the soaking solution to 70°C, keep it warm for 20 minutes, and then raise the temperature to 93°C at a rate of 1°C per minute and keep i...

Embodiment 2

[0028] The short-process environmental protection production method of jute fiber adopts the principle of deep oxidation, and uses materials such as nano-clay preparations and hydrogen peroxide to degumming and bleaching jute bast in the same bath. The process steps of the method are:

[0029] 1) Put 200kg of jute bast through rolling and mechanically removing impurities into the boiling tank, add 1600kg of washing water for reusing degumming and bleaching to carry out impurity-removing washing on the jute bast, and the temperature is 35° C. for 20 minutes.

[0030] 2) Perform degumming and bleaching in the same bath for the first time, add 2000kg of water, add the following additives according to the weight of the water, and stir evenly: nano-clay preparation 6g / l, caustic soda 6g / l, soda ash 1g / l, hydrogen peroxide 10g / l;

[0031] Raise the temperature of the soaking solution to 65°C, keep it warm for 25 minutes, and then raise the temperature to 90°C at a rate of 1.5°C per m...

Embodiment 3

[0037] The short-process environmental protection production method of jute fiber adopts the principle of deep oxidation, and uses materials such as nano-clay preparations and hydrogen peroxide to degumming and bleaching jute bast in the same bath. The process steps of the method are:

[0038] 1) Put 200kg of jute bast through rolling and mechanically removing impurities into the boiling tank, add 1600kg of washing water for reuse degumming and bleaching to remove impurities and wash the jute bast, and keep the temperature at 38° C. for 15 minutes.

[0039] 2) Carry out degumming and bleaching in the same bath for the first time, add water 2000kg, add the following additives according to the water weight, and stir evenly: nano-clay preparation 6g / l, caustic soda 6g / l, soda ash 1g / l, hydrogen peroxide 8g / l;

[0040] Raise the temperature of the soaking solution to 68°C, keep it warm for 22 minutes, then raise the temperature to 90°C at a rate of 2°C per minute and keep it warm f...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a short-flow environmentally-friendly production method for jute fibers. The method is characterized in that: the principle of deep oxidation is adopted, and jute bast is subjected to identical bath degumming and bleaching. The method comprises the following steps of: 1) performing impurity removal and washing on the jute bast; 2) performing first identical bath degumming and bleaching by using 5 to 6 g / l of nano argil preparation, 6 to 7 g / l of caustic soda, 1 to 3 g / l of soda ash and 8 to 10 g / l of hydrogen peroxide; 3) performing second identical bath degumming and bleaching by using 4 to 5 g / l of nano argil preparation, 4 to 6 g / l of caustic soda, 1 to 3 g / l of soda ash and 8 to 12 g / l of hydrogen peroxide; 4) washing after degumming and bleaching; and 5) dehydrating, shaking, softening and drying the washed jute fibers. Compared with the prior art, the method has the advantages that: 1) the production process flow is shortened by adopting a deep oxidation method; 2) the produced jute fibers have good softness and high whiteness; and 3) the process wastewater is little and has low chromaticity, and the discharge of wastewater chemical oxygen demand (COD) is greatly reduced.

Description

technical field [0001] The invention relates to the field of hemp processing in the textile industry, in particular to a short-process and environment-friendly production method of jute fiber. Background technique [0002] Jute is low in price, high in yield, and is the second most cellulose fiber after cotton. Jute can be planted in saline-alkali soil without the use of pesticides, and the growth period is short, easy to plant and maintain. All over the world, the method of field retting has been used for degumming. The fibers after degumming are thick and hard, with high lignin content, which cannot be used for textile and clothing fabrics. [0003] Due to the high lignin content of jute, in order to remove lignin, Na 2 S, Na 2 SO 3 The scouring of sulfur-containing compounds will result in high COD of wastewater, which is not conducive to the subsequent biological treatment of wastewater. Using chlorine-containing sodium hypochlorite and sodium chlorite as chlorine bl...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D01C1/02D02G3/04
Inventor 祝洪哲
Owner 郑州银泰企业管理咨询有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products