Composite core used for reinforced cable and reinforced cable

A composite material core and cable technology, applied in the direction of insulated cables, cables, circuits, etc., can solve the problems of incomplete utilization of the transverse fiber effect of the fiber sleeve, reduced tensile strength of the composite core, unsuitable quality control, etc. And the effect of high elastic modulus, improving fatigue strength and fatigue resistance, and not easy to fall off

Inactive Publication Date: 2011-06-29
JIANGSU JIATAI TECH MATERIAL
View PDF4 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But only the two-layer structure composed of the inner core and the outer layer (fiber sleeve) will cause the following problems: first, when the composite core is subjected to a huge tensile force, the fiber sleeve and the inner core will meet at the composite core joint or joint. Detachment occurs, the composite core is not broken, but because the fiber sleeve and the inner core break at the joint or joint, which reduces the tens

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Composite core used for reinforced cable and reinforced cable
  • Composite core used for reinforced cable and reinforced cable
  • Composite core used for reinforced cable and reinforced cable

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0052] Example 1: Inner core 1 selects 72 12K carbon fibers with a fiber diameter of 7 microns, and uses an adjustable tension frame for tension control, so that the carbon fiber tension is basically the same; structural layer 2 uses 24 bundles of glass fiber braided fiber braided tubes, each bundle The glass fiber is 90 pieces and 4 strands; a 24-spindle horizontal braiding machine is used; 28 pieces of 1200Tex glass fiber are used for the outer layer 3, and modified epoxy resin is used as the thermosetting resin. Curing agent, imidazole accelerator. Epoxy resin glue ratio: modified epoxy resin: modified acid anhydride: 1-methylimidazole: zinc stearate=100:100:2:2. The sum of the fiber weights of the carbon fibers in the inner core 1, the fiber braided tubes in the structural layer 2, and the glass fibers in the outer layer 3 accounts for about 80% of the total weight of the composite core.

[0053] The material selected with this ratio is used to manufacture a composite cor...

Example Embodiment

[0054] Embodiment 2: The inner core 1 selects 36 carbon fibers of 12K, and the fiber diameter is 7 microns, and uses an adjustable tension frame for tension control, so that the carbon fiber tension is basically consistent; Fiber weaving, each bundle of glass fibers is 120 pieces and two strands; a 16-spindle horizontal weaving machine is used; the outer layer 3 is made of 20 basalt fibers of 600Tex, and the thermosetting resin is epoxy resin, and the glass transition temperature Tg is about 180 ℃, Use acid anhydride curing agent and imidine as accelerator. Epoxy resin glue ratio: modified epoxy resin: methyltetrahydrophthalic anhydride: 1-methylimidazole: zinc stearate=100:90:1.5:2. The sum of the fiber weights of the carbon fibers in the inner core 1 and the basalt fibers in the structural layer 2 and the basalt fibers in the outer layer 3 accounts for about 70% of the total weight of the composite core.

[0055] Use this ratio to select materials for the manufacture of com...

Example Embodiment

[0056] Embodiment 3: inner core 1 selects 75 carbon fibers of 12K, the fiber diameter is 7 microns, and structural layer 2 selects 24 bundles of basalt fibers to weave, and each bundle of fibers is 90 four strands, and outer layer 3 selects 100 Kevlar49 aramid fibers for use, and the first The second structure layer 2' is woven with 36 bundles of glass fibers, each bundle of glass fibers is 80 pieces of 6 strands, and the second outer layer 3' uses 40 glass fibers of 1200Tex, and uses an adjustable tension frame to control the tension, so that the carbon fiber, aramid fiber The tension of fiber and glass fiber is basically the same; epoxy resin is used for thermosetting resin, and the glass transition temperature Tg is about 200 ℃. Acid anhydride curing agent and imidazole are used as accelerators. Epoxy resin glue ratio: modified epoxy resin: modified acid anhydride: 1-methylimidazole: zinc stearate: 12-14 alkyl glycidyl ether=100:100:1.6:2:5. Sum of fiber weights of carbon f...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Glass transition temperatureaaaaaaaaaa
Outer diameteraaaaaaaaaa
Tensile strengthaaaaaaaaaa
Login to view more

Abstract

The invention relates to a composite core used for a reinforced cable. The composite core comprises an inner core, a structural layer and an outer layer, wherein the inner core comprises fibers and thermosetting resins; the structural layer comprises a fiber sleeving and the thermosetting resins; the fiber sleeving is formed by braiding a plurality of fibers or spirally winding the fibers along the axial direction of the inner core; and the outer layer comprises fibers arranged along the length direction of the composite core and the thermosetting resins. The composite core provided by the invention has the following beneficial effects: the outer layer is added outside the structural layer and the continuous fibers arranged along the length direction of the composite core are added to theouter layer; and the added outer layer wholly covers the structural layer 2 and provides protection to the fiber sleeving in the structural layer 2, under the condition that the composite core is subjected to great tension, the stretch and extension rates of the outer layer 3 and the inner core 1 are basically the same and the extension quantities of the outer layer 3 and the inner core 1 are synchronous, and the structural layer is tightly squeezed by the inner core and the outer layer so that the structural layer in the middle is not easy to drop or separate, thus effectively overcoming thedefect that the composite core adopts the fiber sleeving structure.

Description

technical field [0001] The invention relates to a composite material core, in particular to a composite material core for reinforcing cables. In addition, the present invention also relates to reinforced cables using composite material cores. Background technique [0002] At present, in terms of long-distance cable erection and transmission, the load-bearing parts of cables mostly use steel cores. There are many shortcomings and deficiencies in adopting the steel core as the load-bearing component. For example, the cables are prone to sagging due to thermal expansion, and the steel core itself will consume a lot of electric energy when conducting electricity, and its weight is relatively large, which leads to the need to strengthen the structure of transmission towers and utility poles accordingly. [0003] In order to solve many problems existing in the steel core as a load-bearing component, a solution of a composite material core is proposed in the prior art. It is mad...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): H01B5/10H01B7/18
Inventor 冯毅
Owner JIANGSU JIATAI TECH MATERIAL
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products