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Ultra low-alkali portland cement and production method thereof

A portland cement and ultra-low-alkali technology, applied in cement production, etc., can solve problems such as high heat consumption, large water consumption, and less low-alkali cement

Active Publication Date: 2012-02-15
GUANGXI YUFENG CEMENT
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] What document CN00119388 adopts is the clinker produced by wet process kiln, although the clinker quality that wet process kiln produces is higher, intensity is better, but because heat consumption is high (clinker heat consumption is usually 5234~6490 kJ / kg), Energy consumption is large, and water consumption is large during production, which consumes water resources. my country has listed wet-process cement production as a restricted and eliminated kiln type.
At present, the new dry-process rotary kiln emerging in China is energy-saving (clinker material consumption is 3140-3768 kJ / kg), high output and high productivity, but few of them can produce low-alkali cement meeting international standards.

Method used

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  • Ultra low-alkali portland cement and production method thereof
  • Ultra low-alkali portland cement and production method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] Raw material preparation: Grind 75% of the calcareous raw material limestone, 15% of the siliceous raw material high-silica sandstone, and 10% of the iron raw material converter slag, and add water to make a slurry, and then filter to obtain a water content of 33 % concentrated slurry.

[0035] Slurry dehydration: the concentrated slurry (water content 33%) is dehydrated by a vacuum suction filter to form a filter cake with water content 19%.

[0036] Filter cake drying and crushing: The filter cake is fed into the drying crusher, and the waste gas (600°C) from the kiln tail is used to dry it into raw meal powder with a water content of 1-3%. The dried exhaust gas is brought into the cyclone separator for material gas separation, and the separated raw meal powder enters the cyclone preheater and decomposition furnace of the firing system, and the exhaust gas (about 150°C) exiting the cyclone separator is used by the kiln tail fan After being sent to the electrostatic pre...

Embodiment 2

[0040] Raw meal preparation: Grind 80.3% calcareous raw material limestone, 12.5% ​​siliceous raw material high-silica sandstone, and 7.2% ferrous raw material converter slag that meet the requirements, and add water to make a slurry, and then filter to obtain a water content of 34 % concentrated slurry.

[0041] Slurry dehydration: the concentrated slurry (water content 34%) is dehydrated by a vacuum suction filter to form a filter cake with water content 20%.

[0042] Filter cake drying and crushing: The filter cake is fed into the drying crusher, and the waste gas (600°C) from the kiln tail is used to dry it into raw meal powder with a water content of 1-3%. The dried exhaust gas is brought into the cyclone separator for material gas separation, and the separated raw meal powder enters the cyclone preheater and decomposition furnace of the firing system, and the exhaust gas (about 150°C) exiting the cyclone separator is used by the kiln tail fan After being sent to the ele...

Embodiment 3

[0046] Raw meal preparation: Grind 85% calcareous raw material limestone, 10% siliceous raw material high-silica sandstone, and 5% iron raw material converter slag that meet the requirements, and add water to make a slurry, and then filter to obtain a water content of 35 % concentrated slurry.

[0047] Slurry dehydration: the concentrated slurry (water content 35%) is dehydrated by a vacuum suction filter to form a filter cake with a water content of 22%.

[0048] Filter cake drying and crushing: The filter cake is fed into the drying crusher, and the waste gas (600°C) from the kiln tail is used to dry it into raw meal powder with a water content of 1-3%. The dried exhaust gas is brought into the cyclone separator for material gas separation, and the separated raw meal powder enters the cyclone preheater and decomposition furnace of the firing system, and the exhaust gas (about 150°C) exiting the cyclone separator is used by the kiln tail fan After being sent to the electrost...

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Abstract

The invention relates to a production method of ultra low-alkali portland cement, characterized by strictly selecting crude fuel with low alkali content and using a scientific clinker formula, wherein, the scientific clinker formula comprises that: the lime saturation factor (LSF) is 95+ / - 1.5, the silica modulus (SM) is 2.20 + / -0.1, the aluminium modulus (AM) is 0.80+ / -0.1, so that the optimal proportioning principle of raw material consisting of 80.3 wt% of high calcium limestone, 12.5 wt% of high silicon sandstone, and 7.2 wt% of converter slag is calculated. According to the invention, the silicate cement clinker produced by using a wet-grinding dry-sintering semidry method has the f-CaO of no larger than 1.0 %, and the litre weight of no less than 1100 g / l; an optimal formula of cement material comprising a ratio of ultra low-alkali portland clinker to ferroalloy slag to high calcium limestone of 70-90 to 7-13 to 4-8 to 2-7 is used to produce 425# ultra low-alkali portland cement, wherein, the alkali content is no larger than 0.4 %, the average alkali content is 0.37 %, so that the international standards of low alkali cement are satisfied.

Description

technical field [0001] The invention belongs to the technical field of building materials, and in particular relates to an ultra-low-alkali Portland cement and a production method thereof. Background technique [0002] Cement contains alkali, a harmful substance. If the alkali exceeds the standard when mixing concrete, a very harmful alkali-aggregate reaction (AAR) will occur, which will eventually lead to cracking and damage to the concrete from the inside to the outside, which is the key to destroying concrete buildings. an important factor. Alkali-aggregate reaction (AAR) has become a global problem in concrete engineering because of its great harm to the durability of concrete. Harmful alkalis in concrete are not only brought in by cement. Concrete aggregates (sand), water, and admixtures may all bring in harmful alkalis. For example, sand and gravel in Guizhou Province are rich in harmful alkalis and active ingredients. In order to prevent concrete alkali-aggregate re...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B7/21
CPCY02P40/10
Inventor 杨义陆海蒋杉平刘品洪邓玉莲李宏柳杨茂鑫陈昌林
Owner GUANGXI YUFENG CEMENT
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