Kunlun spar composite material, Kunlun spar composite material sanitary bath equipment, and preparation method of sanitary bath equipment

A Kunlun spar, composite material technology, applied in the field of bathroom equipment, can solve the problems of consumption of petroleum by-products, low labor efficiency, poor process practicability, etc., to achieve good thermoplastic processability, high defective and scrap rates, mechanical processing good performance

Active Publication Date: 2013-05-08
SHANGHAI HUDA INVESTMENT & DEV CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The method adopts the method of solid pouring resin and agate powder mixture in the interlayer hollow shell to prepare sanitary ware. Although the obtained product has the general characteristics of ceramic products, it is relatively complex in process, poor in product appearance, poor in self-cleaning property, and not practical. And consume a lot of petroleum by-products
[0004] In addition, there are reports of sanitary ware with composite structure of acrylic and fiberglass, but the sanitary ware of this material looks like plastic products, and the appearance, durability and usability are poor.
[0005] China Invention Patent Application No. 96106392.0 is a Chinese invention patent, and the application discloses "artificial marble products and its preparation method" (publication number: CN1167741A). The application uses marble powder, unsaturated polyester resin, aluminum hydroxide and wollastonite The main raw material is completed by pouring process. Although the product performance and preparation process have been improved, the product is bulky, the process is poor in practicability, the flatness and finish are poor, and the labor efficiency is low. In particular, it cannot form the conditions for industrialized mass production.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] First, 25 parts of PP, 5 parts of POE, 0.5 parts of antioxidant 1010, 0.3 parts of flow modifier TAF, 0.1 part of fluorescent whitening agent 1,4-2 (benzoxazolyl-2-yl) naphthalene ( O1), 2.1 parts of aramid fiber, 5 parts of 1000 mesh titanium dioxide, 63 parts of 300 mesh wollastonite and 6 parts of 600 mesh white carbon black, blended for 20 minutes by high mixer, and then extruded and granulated by extruder , dried to obtain Kunlun spar particles. Then, the bathtub mold is installed on an injection molding machine, and the Kunlun spar particles prepared above are injection-molded to obtain a finished bathtub.

Embodiment 2

[0045] First, 25 parts of PP, 5 parts of POE, 0.5 parts of antioxidant 1010, 0.5 parts of flow modifier TAF, 4 parts of aramid fiber, 5 parts of 1000 mesh titanium dioxide, 56 parts of 300 mesh wollastonite, 19 parts of 600 mesh Calcium carbonate is blended for 20 minutes by a high-speed mixer, then extruded and granulated by an extruder, and dried to obtain Kunlun spar particles. Then, the bathtub mold was installed on an injection molding machine, and the Kunlun spar particles prepared above were injection-molded. Finally, the finished bathtub is obtained through surface treatment.

[0046] The finished bathtubs obtained in the above-mentioned Examples 1-2 have a ceramic-like surface luster, sound similar to ceramics when knocked, have low surface energy, are not stained, and have self-cleaning properties. The surface pencil hardness reaches 5-6H after testing.

[0047] Basin production

Embodiment 3

[0049] First, 40 parts of PA, 0.8 part of antioxidant 1010, 0.5 part of flow modifier TAF, 0.1 part of fluorescent whitening agent 1,4-2 (benzoxazolyl-2-yl) naphthalene (O1), 1.1 1 part of aramid fiber, 5.5 parts of 800 mesh titanium dioxide, 32 parts of 1200 mesh calcium carbonate, 20 parts of 600 mesh attapulgite, blended for 20 minutes by high mixer, then extruded and granulated by extruder, and dried to obtain Kunlun spar particles. The basin mold is installed on an injection molding machine, and the above-prepared Kunlun spar particles are injection-molded to obtain a finished basin.

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PUM

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Abstract

The invention relates to a Kunlun spar composite material, Kunlun spar composite material sanitary bath equipment, and a preparation method of the sanitary bath equipment. The Kunlun spar composite material comprises the following raw materials, by weight, 50-80 parts of Kunlun spar, 15-65 parts of a thermoplastic polymer, 0.2-10 parts of a high efficiency assistant and 0.4-0.8 parts of an antioxidant 1010, wherein the Kunlun spar which is a composition of more than one of anyone of wollastonite, attapulgite, calcium carbonate, white carbon black and titanium dioxide is obtained by mixing them in a grain size distribution mode and carrying out modification processing; the thermoplastic polymer comprises PP, PE, POE, PA, ABS, PC / ABS, and POM; and the high efficiency assistant comprises more than one of anyone of a flow modifier, a reinforcing agent and a brightener. The Kunlun spar composite material provided by the invention, which has the advantages of abundant source of the raw materials and good machining performance, can be used to prepare the sanitary bath equipment through an injection process; the process which has the advantages of simplicity and mild condition is convenient for the industrial large scale production; and the obtained sanitary bath equipment has the advantages of surface luster and qualitative sense possessed by ceramic, high hardness and good self-cleaning performance.

Description

technical field [0001] The invention relates to the field of sanitary equipment, in particular to a Kunlun spar composite material, sanitary equipment prepared by using the Kunlun spar composite material and a method for preparing the sanitary equipment. Background technique [0002] At present, most of the bathroom equipment on the market, including bathtubs, basins, toilets, and urinals, are made of ceramics, that is, fired from clay. The clay is first made into sanitary ware products for firing, and after molding, the surface is glazed and then sintered. The firing process consumes a lot of coal or natural gas, resulting in a large amount of carbon emissions and energy consumption. The carbon emissions are large, especially for the air. Pollution; and in the firing process, due to temperature asymmetry, the product cracks and deforms, resulting in a large number of defective products and scrapping of the product, resulting in a lot of waste, high energy consumption, secon...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L23/12C04B26/02
Inventor 池立群
Owner SHANGHAI HUDA INVESTMENT & DEV CO LTD
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