Nodular cast iron and centrifugal composite casting roller

A technology of nodular cast iron and centrifugal compounding, which is applied in the direction of rolls, metal rolling, manufacturing tools, etc., and can solve problems such as gray spots, bright spots, and poor spheroidization

Active Publication Date: 2012-03-28
TIANJIN HEAVY EQUIP ENG RES +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The main purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art, to provide a kind of nodular cast iron that can fully meet the technical requirements of modern hot continuous rolling mills for rough rolling work rolls: roll neck tensile strength ≥ 400MPa, hardness value HSD35-45, and Solve the defects of poor spheroidization, carbide content > 10%, bright spots and gray spots that are common in high-chromium cast steel centrifugal composite casting rolls

Method used

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  • Nodular cast iron and centrifugal composite casting roller
  • Nodular cast iron and centrifugal composite casting roller
  • Nodular cast iron and centrifugal composite casting roller

Examples

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Embodiment 1

[0032] When the inner surface of the centrifugally cast high chromium cast steel roller sleeve is close to solidification, the centrifugal casting method is used to pour 25mm thick, and the composition is (wt%): C3.03, Si2.05, Mn0.12, P0.03, S0.014 , Cr0.013, Ni0.02, RE0.008, Mg0.011, and the rest are Fe and impurities. After solidification, the centrifuge stops, and the mold is hoisted and assembled with the sand molds that form the upper and lower roll necks, and the core is ready to be poured. cast iron. When smelting nodular cast iron at the core, first put scrap steel, pig iron, and alloy materials into an induction furnace for smelting. After the molten iron is dissolved, the chemical composition is tested, and sodium carbonate is used for desulfurization. Graphite powder, ferrosilicon, ferromanganese, nickel plate, and molybdenum are added. Adjust the chemical composition of iron and electrolytic copper to obtain the chemical composition: (wt%): C3.29, Si1.73, Mn0.13, P...

Embodiment 2

[0034] When the inner surface of the centrifugally poured high chromium cast steel roller sleeve is close to solidification, the centrifugal casting method is used to pour 20mm thick, and the composition is (wt%): C3.06, Si2.10, Mn0.15, P0.025, S0.013 , Cr0.013, Ni0.03, RE0.009, Mg0.009, and the rest are Fe and impurities. After solidification, the centrifuge stops, and the mold is hoisted and assembled with the sand molds that form the upper and lower roll necks, and the core is ready to be poured. cast iron. When smelting nodular cast iron at the core, first put scrap steel, pig iron, and alloy materials into an induction furnace for smelting. After the molten iron is dissolved, the chemical composition is tested, and sodium carbonate is used for desulfurization. Graphite powder, ferrosilicon, ferromanganese, nickel plate, and molybdenum are added. Adjust the chemical composition of iron and electrolytic copper to obtain the composition (wt%): C3.25, Si1.71, Mn0.13, P0.03, S...

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Abstract

The invention relates to nodular cast iron and a centrifugal composite casting roller. The nodular cast iron comprises, by weight, 3.0-3.4% of C, 2.2-2.4% of Si, Mn being less than 0.4, P being less than 0.05, S being less than 0.015, 0.85-0.95% of Ni, 0.3-0.5% of Cu, 0.2-0.3% of Mo, 0.015-0.020% of Sb, 0.01-0.03% of RE, 0.03-0.06% of Mg, and the balance being Fe and impurity elements. Concrete steps comprise: firstly melting base iron, using a cerium-based light RE-Mg nodulizer and an Mg-Ni alloy nodulizer for spheroidising by pouring process; using a long-acting inoculant containing barium and calcium elements for stream inoculation during the casting process while the casting temperature of nodular cast iron is 1430-1450 DEG C, and realizing metallurgy melting with centrifugal casting high chromium cast steel to form a roll core part and a roll neck. According to the obtained roll neck, the nodular cast iron tensile strength is greater than or equal to 550MPa, graphite nodularity reaches 2-3 level, hardness number is HSD35-45, and there is no macroscopic grey spots and bright spots. In addition, the invention also provides the high chromium cast steel centrifugal composite casting roller with the above nodular cast iron as the core part.

Description

technical field [0001] The present invention is an improvement on thick and large-section ductile iron, and is different from the low-temperature spheroidizing treatment and low-temperature casting required by the traditional thick and large-section ductile iron manufacturing technology. High-temperature spheroidizing treatment, high-temperature casting, through alloying, treatment with two spheroidizing agents, adding trace elements to prevent graphite distortion and other technical measures, make ductile iron suitable for manufacturing high-chromium cast steel centrifugal composite casting roll core and roll neck , to meet the technical requirements for the strength and hardness of the rolls in the roughing stand of the hot tandem mill. Background technique [0002] The rough rolling stand of the hot continuous rolling mill is generally composed of two stands, in which high-chromium cast steel centrifugal composite casting rolls are used as work rolls. The temperature is ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C37/10C22C33/08B22D1/00B22D13/00B21B27/00
Inventor 白云龙赵文辉蒲远忠于进涛刘红才
Owner TIANJIN HEAVY EQUIP ENG RES
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