Sample preprocessing method of impurities in steel for scanning electron microscope observation

A technology of sample pretreatment and scanning electron microscopy, which is applied in the preparation of test samples, etc., can solve the problems of overcorrosion, time-consuming, and many steps, and achieve the effects of improving work efficiency, objective pretreatment methods, and simplified operation steps

Inactive Publication Date: 2012-05-02
武钢集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] When observing the morphology and composition of inclusions in steel with scanning electron microscope-energy dispersive spectrometer, the traditional sample pretreatment method has the following deficiencies: First, in the corrosion stage of the sample, 5% nitric acid-ethanol solution will interact with some in the steel Some inclusions or reducing substances in steel react, such as nitric acid can oxidize MnS precipitates in silicon steel, 3MnS+8HNO 3 = 3MnSO 4 +4H 2 O+8NO↑, destroys the original appearance of the sample; second, the sample is only handled by experience in the grinding and corrosion stages, and it is easy to cause over-corrosion or insufficient corrosion; third, for the thickness less than 1mm or the length greater than 5cm The sample cannot be mounted by the mounting machine, and other means of auxiliary treatment are required, which increases the difficulty of sample pretreatment; Fourth, there are many steps, time-consuming, and poor reproducibility; Fifth, scanning electron microscope analysis requires the sample to be conductive, so the conductivity of the mounting material high performance requirements

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] A sample pretreatment method for observing inclusions in steel with a scanning electron microscope, comprising the following steps:

[0023] Take the hot-rolled plate sample as an example, cut it into length, width, and thickness of 8cm×2cm×3mm, use it as the anode, and use the stainless steel cylinder as the cathode, and insert the hot-rolled plate sample and the stainless steel cylinder into the same electrolyte. The electrolytic solution comprises the following components according to mass percentage concentration: 7.5% of potassium chloride, 2% of citric acid, and the balance is water. Electrolyze on a galvanostat at room temperature, the current conditions are: the current density is set to 20mA / cm 2 , then the total thickness of the front and back surfaces of the hot-rolled plate is reduced by 4 μm every 1 hour of electrolysis. After 4 hours of electrolysis, take out the surface of the sample and clean it with ethanol after electrolysis, and dry it. The morpholog...

Embodiment 2

[0025] A sample pretreatment method for observing inclusions in steel with a scanning electron microscope, comprising the following steps:

[0026] The hot-rolled plate sample (10cm×2cm×0.5mm) is used as the anode, and the stainless steel cylinder is used as the cathode, and the hot-rolled plate sample and the stainless steel cylinder are inserted into the same electrolyte. The electrolytic solution comprises the following components according to mass percentage concentration: 7.5% of potassium chloride, 2% of citric acid, and the balance is water. Electrolyze on a galvanostat at room temperature, the current conditions are: the current density is set to 25mA / cm 2 , the total thickness of the front and back surfaces of the hot-rolled plate is reduced by 23 μm every 1 hour of electrolysis. If the electrolysis is 5 hours, take out the surface of the sample after electrolysis, wash it with ethanol, and dry it. Composition, morphology, size and distribution of inclusions such as ...

Embodiment 3

[0028] A sample pretreatment method for observing inclusions in steel with a scanning electron microscope, comprising the following steps:

[0029] The hot-rolled plate sample (8cm×2cm×3mm) is used as the anode, and the stainless steel cylinder is used as the cathode, and the hot-rolled plate sample and the stainless steel cylinder are inserted into the same electrolyte. The electrolytic solution comprises the following components according to mass percentage concentration: 7.5% of potassium chloride, 2% of citric acid, and the balance is water. Electrolyze on a galvanostat at room temperature, the current conditions are: the current density is set to 50mA / cm 2 , then the total thickness of the front and back surfaces of the hot-rolled plate is reduced by 48 μm every 1 hour of electrolysis. If the electrolysis is 3 hours, take out the surface of the sample with ethanol to clean it after electrolysis, and dry it. The composition, morphology, size and distribution of various in...

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Abstract

The invention discloses a sample preprocessing method of impurities in a steel for scanning electron microscope observation, which comprises the following steps of: taking a to-be-tested sample as an anode and a stainless steel barrel as a cathode, inserting the to-be-tested sample and the stainless steel barrel into the same electrolyte solution, electrolyzing for 1-8h at room temperature on thecondition that current density is 20-50mA / cm<2>, reducing the thickness of the surface of the to-be-tested sample, after electrolyzing, taking out, cleaning and drying to obtain a sample for scanningelectron microscope observation, wherein the electrolyte solution comprises the following constituents in mass percentage concentration: 1-10% of electrolyte, 0.5-5% of complexing agent, 0.5-3% of acid and water for the rest. According to the invention, an electrolytic etching method is employed, a base body is decomposed while the impurities are conserved by impressed current through the difference of electrochemical properties of the base body and the impurities, so that the impurities are effectively protected from being corroded and destroyed by the acid and the shapes of the impurities in the sample are more really and objectively reflected. According to the invention, the operating steps are simplified, the preprocessing method is more objective and the electrolyzing efficiency is high.

Description

technical field [0001] The invention relates to a sample pretreatment method for scanning electron microscope observation, in particular to a sample pretreatment method for scanning electron microscope observation of inclusions in steel. Background technique [0002] Inclusions in steel are the main factor affecting the quality of billet. Its existence destroys the continuity of steel, causes uneven structure of steel, reduces the physical and chemical properties of steel, and brings great harm to product quality. Moreover, a lot of research work has shown that the composition, size, quantity and distribution of inclusions are closely related to the quality of steel. Therefore, it is important to analyze the morphology and composition of inclusions in steel. [0003] At present, the methods used to analyze inclusions in steel mainly include electrolytic method and metallographic method, and the emphases of these two analysis methods are different. The electrolysis method i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N1/32
Inventor 李江文余卫华张穗忠易丽红王志奋张彦文黄新雄
Owner 武钢集团有限公司
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