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Nickel-based welding electrode matched with 9Ni steel

A technology of welding rods and base electrodes, which is applied in the field of welding electrodes, can solve the problems of limiting the performance and service life of large-scale low-temperature storage tanks, the lack of full use of the excellent performance of the base metal, low tensile strength, low-temperature impact performance, etc. problem, to achieve the effect of stable arc, excellent welding performance and excellent performance

Active Publication Date: 2012-06-20
ATLANTIC CHINA WELDING CONSUMABLES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the welding electrodes commonly used for 9Ni steel welding have generally poor mechanical properties of the deposited metal, especially the tensile strength Rm (generally 2 .1.42, Nb.1.37%; mechanical properties of deposited metal: R P0.2 : 410MPa, Rm: 590MPa, A 5 : 36%
Therefore, the chemical composition of the deposited metal does not match the base material (9Ni steel) in the above-mentioned background technology, and the tensile strength and low-temperature impact performance (-196°C kv) are far lower than the base material. It is used for the large-scale low-temperature storage tank of 9Ni steel Welding greatly limits the service performance and service life of large cryogenic storage tanks, and the excellent performance of the base metal cannot be fully utilized.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] The core composition of this example is (wt%): Ni.67.2%, Cr.15.76%, Mo.8.5%, C.0.014%, Mn.3.18%, Si.0.15%, Fe.3.52%, Cu.0.015 %, Nb.1.32%, C 0 .0.003%, S.0.002%, P.0.005%, and the balance is impurities; taking 100kg welding core as an example, the weight of each component in the coating is as follows: Containing CaCO 3 97.50% marble 9.5kg with CaF 2 96.70% Fluorite 7.5kg with BaCO 3 98.8% barium carbonate 8.5kg, containing TiO 2 8.3kg of 97.6% rutile, 5.0kg of fluoride containing F 50.3%, Al 18.2%, K.27.0%, 0.7kg of ferroniobium containing Nb 56.5%, Si 1.5%, Al 0.8%, FeO 26.7%, containing W 99.2% metal tungsten powder 1.2kg, soda ash (industrial pure): 0.85kg, electrolytic manganese 1.3kg; after mixing the above powders evenly, add 6.7kg of potassium sodium water glass with a concentration of 43° and mix evenly, then send into Wrap it on the welding core in the plodder, then bake it at 100°C for 2 hours and at 380°C for 1 hour.

[0019] The electrode obtained in th...

Embodiment 2

[0021] The composition of the welding core in this embodiment is the same as in Example 1; still taking the 100kg welding core as an example, the weight of each component in the coating is as follows: 3 97.50% Marble 10.0kg with CaF 2 96.70% Fluorite 7.0kg with BaCO 3 9.5kg of 98.8% barium carbonate, containing TiO 28.0kg of 97.6% rutile, 4.5kg of fluoride containing F 50.3%, Al 18.2%, K.27.0%, 0.7kg of ferroniobium containing Nb 56.5%, Si 1.5%, Al 0.8%, FeO 26.7%, containing W 99.2% metal tungsten powder 1.3kg, soda ash (industrial pure): 0.90kg, electrolytic manganese 1.0kg; the rest are also the same as in Example 1.

[0022] The welding rod obtained in this example is subjected to 9Ni steel welding experiment, and its deposited metal composition is: Cr.14.30%, Mo.7.71%, C.0.013%, Mn.2.44%, Si.0.22%, Fe.4.66%, Cu.0.068 %, Nb.0.552%, C 0 .0.028%, S.0.007%, P.0.004%, the balance is Ni. and unavoidable impurities.

Embodiment 3

[0024] The composition of the welding core in this embodiment is the same as in Example 1; still taking the 100kg welding core as an example, the weight of each component in the coating is as follows: 3 97.50% marble 9.80kg with CaF 2 96.70% Fluorite 8.0kg with BaCO 3 9.0kg of 98.8% barium carbonate, containing TiO 2 8.5kg of 97.6% rutile, 4.5kg of fluoride containing F 50.3%, Al 18.2%, K. 99.2% metal tungsten powder 1.4kg, soda ash (industrial pure): 0.80kg, electrolytic manganese 1.3kg; the rest are also the same as in Example 1.

[0025] The welding rod obtained in this example is subjected to 9Ni steel welding experiment, and its deposited metal composition is: Cr.14.33%, Mo.7.68%, C.0.014%, Mn.2.55%, Si.0.225%, Fe.4.82%, Cu.0.079 %, Nb.0.660%, C 0 .0.025%, S.0.009%, P.0.005%, the balance is Ni. and unavoidable impurities.

[0026] In the welding experiments of Examples 1, 2, and 3 above, the average values ​​of the mechanical properties of the three groups of deposit...

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Abstract

The invention belongs to a nickel-based welding electrode matched with 9Ni steel. A core wire comprises the following components in percentage by weight: more than or equal to 0.02 percent of C, 2.00 to 5.00 percent of Mn, 0.010 to 0.20 percent of Si, 55.0 to 70.0 percent of Ni, 2.50 to 10.00 percent of Fe, 0.05 to 0.30 percent of Cu, 14.00 to 19.00 percent of Cr, 7.00 to 10.00 percent of M, 1.00to 2.50 percent of Nb, 0.001 to 0.010 percent of Co, less than or equal to 0.010 percent of S, less than or equal to 0.020 percent of P and the balance of impurity; a coating comprises the following components 9.0 to 10.5 percent of marble, 7.0 to 8.5 percent of fluorite, 8.0 to 9.5 percent of barium carbonate, 8.0 to 8.5 percent of rutile, 4.0 to 5.0 percent of fluoride, 0.6 to 1.0 percent of ferroniobium powder, 1.2 to 1.5 percent of metal tungsten powder, 0.7 to 1.0 percent of soda ash, and 1.0 to 1.5 percent of electrolytic manganese based on the weight of the core wire; and binder is 20 percent based on the total weight of powder; the components are mixed, and wrapped on the core wire; and the coating and the core wire are baked at low and high temperature. The nickel-based welding electrode has the advantages that: during welding, an electric arc is stable, splashing is avoided basically, slag is detached well, the formed welding joint has an attractive appearance, and the nickel-based welding electrode is good in full-position welding performance; and the nickel-based welding electrode still has good comprehensive performance when used at the temperature of -196 DEG C.

Description

technical field [0001] The invention relates to an electric welding electrode for welding, in particular to a nickel-based electric welding electrode that meets the requirements of ENi6620 in GB / T13814-2008 and is matched with 9Ni steel (also known as Ni9 steel, 9%Ni steel). The electrode is used for welding The 9Ni steel cryogenic equipment still has good comprehensive performance under the condition of -196°C; it can also be used for welding and surfacing of UNS K81340 alloys and other steel types as well as nickel-chromium-molybdenum alloy steel. Background technique [0002] 9Ni steel is a nickel-based alloy steel plate that still has excellent mechanical properties when used at a low temperature of -196°C. Its chemical composition is: Ni: 8.5-9.5%, C: 0005-0.012%, Si: 0.05-0.4 %, Mn: 0.30-0.80%, S≤0.005%, P≤0.008, Mo: 0.05-0.013%, V≤0.01%, the balance is iron and unavoidable impurities; mechanical properties: tensile strength Rm: 680- 820Mpa, yield strength ReH≥570Mpa,...

Claims

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Application Information

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IPC IPC(8): B23K35/30B23K35/365
Inventor 张克静陈维富黄义芳
Owner ATLANTIC CHINA WELDING CONSUMABLES
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