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Method for preparing fructooligosaccharide by using baffled bioreactor

A bioreactor and fructooligosaccharide technology, which is applied in specific-purpose bioreactors/fermenters, biochemical equipment and methods, bioreactor/fermenter combinations, etc., can solve the difficulty of separation and purification in subsequent processes. , The resistance of sucrose solution is large, and the equipment investment cost is high, which can eliminate the phenomenon of contamination, avoid mechanical stirring, and reduce equipment investment.

Active Publication Date: 2012-06-20
NANNING ZONGLIAN TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are the following disadvantages through stirring: 1. Part of the bacteria, immobilized cells, and immobilized enzymes will be broken by mechanical stirring, which will increase the difficulty of separation and purification in the subsequent process; 2. Due to the material and the inner wall of the tank during the stirring process The temperature in the friction tank rises, and cooling equipment should be installed to ensure that the fermentation temperature is within the control range, otherwise the bacteria, immobilized cells, and immobilized enzymes will be inactivated, reducing their transformation ability
3. High equipment investment cost and low production capacity
The disadvantages of using fixed bed equipment to produce fructooligosaccharides are that the resistance of sucrose solution passing through the reaction bed is large, the flow rate is slow, the operating pressure is high, and it is easy to contaminate bacteria, etc.

Method used

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  • Method for preparing fructooligosaccharide by using baffled bioreactor

Examples

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Effect test

Embodiment 1

[0019] This embodiment is an example of a baffled bioreactor for the preparation of fructooligosaccharides.

[0020] The baffle bioreactor according to the present invention consists of a first motor 1, a second motor 6, a cold and hot cylinder 2, an external heating interlayer 3, a stirring paddle 4, a cooler 5, a beverage pump 7, a stainless steel filter screen 8, The baffle plate 9, the baffle plate reaction chamber R, the reaction solution inlet A and the reaction outlet B constitute.

[0021] The specific connection method: the bottom of the hot and cold cylinder 2 is connected to the cooler 5 and the beverage pump 7, and the beverage pump 7 is connected to the reaction liquid inlet A through a stainless steel tube. The sucrose solution enters the baffle plate reaction chamber R from the reaction liquid inlet A through the stainless steel filter screen 8, and is baffled in the flow direction under the action of the baffle plate 9. Inside hot cylinder 2. with is the f...

Embodiment 2

[0023] at 12m 3 Add 6.05T sucrose and 6T purified water to the hot and cold cylinder, the concentration of sucrose solution measured by refractometer is 50% (W / W), raise the temperature to 35°C, adjust the pH value to 7.0, and connect 12 baffle bioreactors in series , the volume of each baffle bioreactor is 0.2m 3 , adding 15% of the volume of each baffle bioreactor with a flow rate of 0.5m 3 / h, continuous cycle 20h, HPLC detection results in fructooligosaccharide content of 58.3%, through filtration, sterilization, concentration and other processes to obtain fructooligosaccharide products in line with GB / T23528-2009.

Embodiment 3

[0025] at 15m 3 Add 5.4T of sucrose and 9.75T of purified water into the hot and cold cylinder, the concentration of the sucrose solution measured by the refractometer is 35% (W / W), raise the temperature to 45°C, adjust the pH value to 4.0, and connect the 3-stage baffles in series for biological reaction device, each baffle bioreactor volume is 2m 3 , the amount of immobilized cell biocatalyst containing fructosyltransferase is 30% of the volume of each baffle bioreactor, and the flow rate is 2.0m 3 / h, continuous cycle 8h, HPLC detection results in fructooligosaccharide content of 64.3%, through filtration, sterilization, concentration and other processes to obtain fructooligosaccharide products in line with GB / T23528-2009.

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Abstract

The invention discloses a method for preparing fructooligosaccharide by using a baffled bioreactor. The method comprises the following steps of: loading biocatalysts including immobilized fructosyl transferase, immobilized cells containing fructosyl transferase and bacteria containing fructosyl transferase into the baffled bioreactor; adding 35 to 60% (w / w) of sucrose solution into a cold / heat jar, heating the sucrose solution up to 35 DEG C to 55 DEG C and controlling pH of the solution to 4.0 to 7.0, pumping the sucrose solution into the baffled bioreactor at a speed of 0.5 to 2.0 m<3> / h through a pump, continuously circulating for 8 to 30 hours, detecting that the content of fructooligosaccharide in the reaction liquid is 55 to 64% by HPLC, and subjecting the reaction liquid to filtration, sterilization, concentration and other refining procedures, to obtain the fructooligosaccharide final product which conforms to the national GB23528-2009 standard. The method reduces energy consumption, adopts the novel biotransformation device, is environment-friendly, has an easily-controllable process, a high yield and a low bacterial contamination rate, and achieves continuous production of fructooligosaccharide.

Description

technical field [0001] The invention relates to a method for biologically preparing fructo-oligosaccharides, in particular to a method for preparing fructo-oligosaccharides using a baffle reactor. Background technique [0002] Fructooligosaccharides (fructooligosaccharides, FOS, hereinafter referred to as FOS), also known as fructooligosaccharides, fructooligosaccharides or kestolitriose oligosaccharides, the molecular formula is G-F-Fn (n = 1, 2, 3, G is glucose, F is fructose), which is composed of sucrose and 1 to 3 fructosyl groups combined with fructosyl groups in sucrose through β-1, 2 glycoside bonds (GF 2 ), Kestose (GF 3 ) and fructopentose (GF 4 ) and other carbohydrates. [0003] Industrial production is produced by microbial fermentation of β-fructosyltransferase (β-fructosyltransferase, EC 2.4.1.99) or β-fructofuranosidase (β-fructofuranoside, EC 3.2.1.26) acting on 35-60% sucrose solution Generated by intramolecular fructoside transfer reaction. At present...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C12M1/00C12P19/18
CPCC12M41/26C12M41/12C12M27/02
Inventor 莫国联米运宏曾超韦海涛黎德镇蓝伯广陈贞黎波莫国钜陈星河黄扩宇闭应冲
Owner NANNING ZONGLIAN TECH
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