Manufacture technology for improving toughness of non-quenched and tempered steel forging

A manufacturing process, non-quenched and tempered steel technology, applied in the field of manufacturing process to improve the toughness of non-quenched and tempered steel forgings, can solve the problems of poor material toughness, slow cooling rate, no clear requirements, etc., to improve toughness, plasticity and impact toughness. improved effect

Inactive Publication Date: 2012-07-18
NANJING INST OF TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantage of the cooling method of this patent is: in the process of rapid cooling to about 600°C in the natural air cooling zone, because there is no clear requirement on the cooling rate, when the cooling rate is not enough, pro-eutectoid iron will appear in the CCT curve of the steel Network proeutectoid ferrite is precipitated along the original austenite grain boundary within the precipitation range of the matrix, thus making the toughness of the material worse
The disadvantages of the cooling method of this patent are: the time from entering the furnace to being out of the furnace by controlled cooling after forging is short (less than 13 minutes), and during this process and the subsequent cooling process are continuous cooling (greater than 9°C / min) , for some non-quenched and tempered steels with better stability of supercooled austenite, bainite structure will appear, thus making the toughness of the material worse
The disadvantage of the cooling method of this patent is that when the forging is cooled in a furnace at 884°C to 552°C, the cooling rate is relatively slow (less than 1.4°C / s), and it is easy to pro-eutectoid ferrite in the CCT curve of the steel In the precipitation range, network proeutectoid ferrite is precipitated along the prior austenite grain boundary, thus making the toughness of the material worse
In addition, the controlled cooling method takes a short time from entering the furnace to being discharged after forging (less than 13 min), and during this process and the subsequent cooling process is continuous cooling (greater than 9°C / min). Some non-quenched and tempered steels with better stability of supercooled austenite will appear bainite structure, which will also make the toughness of the material worse

Method used

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  • Manufacture technology for improving toughness of non-quenched and tempered steel forging

Examples

Experimental program
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Effect test

Embodiment 1

[0023] This embodiment is a manufacturing process for improving the toughness of non-quenched and tempered steel forgings, including the following steps: blanking → induction heating → pre-forging → final forging → edge trimming → controlled cooling → feeding box stack cooling → shot blasting → magnetic force Flaw detection→machining;

[0024] In the induction heating process, the workpiece heating temperature is usually 1120°C; in the final forging process, the final forging temperature of the workpiece is controlled at 980°C; in the trimming process, the temperature of the workpiece after edge trimming is 850°C.

[0025] In the controlled cooling process, the workpieces are immediately dispersed on the conveyor belt moving at a speed of 0.5 m / min after edge trimming, and are cooled to 520 °C at 2.0 °C / s under the cooling condition of forced air, and enter the material box for stack cooling; In the charging box stack cooling process, the workpiece is slowly cooled to room tem...

Embodiment 2

[0028] This embodiment is a manufacturing process for improving the toughness of non-quenched and tempered steel forgings, including the following steps: blanking → induction heating → pre-forging → final forging → edge trimming → controlled cooling → feeding box stack cooling → shot blasting → magnetic force Flaw detection→machining;

[0029] In the induction heating process, the workpiece heating temperature is usually 1130°C; in the final forging process, the final forging temperature of the workpiece is controlled at 1000°C; in the trimming process, the temperature of the workpiece after edge trimming is 950°C.

[0030] In the controlled cooling process, the workpieces are immediately dispersed and placed on the conveyor belt moving at a speed of 1 m / min after edge trimming, and are cooled to 600 °C at 4.0 °C / s under the cooling condition of spraying water mist and enter the material box for cooling ; In the feeding box stack cooling process, the workpiece is slowly cooled...

Embodiment 3

[0033] This embodiment is a manufacturing process for improving the toughness of non-quenched and tempered steel forgings, including the following steps: blanking → induction heating → pre-forging → final forging → edge trimming → controlled cooling → feeding box stack cooling → shot blasting → magnetic force Flaw detection→machining;

[0034] In the induction heating process, the workpiece heating temperature is usually 1250°C; in the final forging process, the final forging temperature of the workpiece is controlled at 1050°C; in the trimming process, the temperature of the workpiece after edge trimming is 1000°C.

[0035] In the controlled cooling process, the workpieces are immediately dispersed on the conveyor belt moving at a speed of 2 m / min after edge trimming, and are cooled to 650 °C at 16.0 °C / s under the cooling condition of forced air, and then enter the material box for stack cooling ; In the feeding box stack cooling process, the workpiece is slowly cooled to ro...

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Abstract

The invenmtion relates to a manufacture technology of a forging, in particular to a manufacture technology for improving the toughness of a non-quenched and tempered steel forging, which comprises the following working procedures of: blanking-induction heating-dummying-finish forging-trimming-controlled cooling-cooling in heap in a charging box-shot blasting-magnetically inspecting-machining; the working procedure of controlled cooling comprises the following steps of: trimming workpieces, immediately arranging the workpieces on a transmission band which moves at a certain speed in a dispersing way, and under the cooling condition of compulsory aerating or water mist spraying, cooling the workpieces to some temperature within 520 DEG C-650 DEG C at the cooling speed of 2.0 DEG C/s-50.0 DEG C/s, and then cooling the workpieces in heap in the charging box; and the working procedure of cooling in heap in the charging box comprises the following step of slowly cooling the workpieces to room temperature at the cooling speed which is less than 5 DEG C/min. According to the manufacture technology, the precipitation of an eutectoid ferrite at an original austenitic crystal boundary in the form of net and the appearance of the bainite tissue can be eliminated or avoided, more intra-granular ferrite can be obtained, and the toughness and the plasticity of parts can be improved.

Description

technical field [0001] The invention relates to a manufacturing process of a forging, in particular to a manufacturing process for improving the toughness of a non-quenched and tempered steel forging. Background technique [0002] Micro-alloyed non-quenched and tempered steels, medium-carbon vanadium-containing micro-alloyed steels have been studied earlier and widely used, because such steels can precipitate a large amount of finely dispersed alloy carbon and nitrogen compounds in the process of rolling and forging cooling, and precipitate strengthening , and obtain the comprehensive mechanical properties equivalent to quenched and tempered steel after quenched and tempered treatment, eliminating the need for quenching and tempering treatment process, saving energy and cost, and has been widely used in petroleum, automobile, machinery and other industries. This kind of non-quenched and tempered steel obtains ferrite + pearlite structure after forging and controlled cooling....

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D8/00
Inventor 赵秀明王章忠朱德嵩周永南张进蔡璐
Owner NANJING INST OF TECH
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